Abstract: A system and method for self-adjusting engine performance parameters in response to fuel quality variations that includes an exhaust sensor for measuring a level of carbon dioxide present in an exhaust manifold, at least one of a knock sensor and a cylinder pressure transducer for determining a location of peak pressure and a centroid, respectively, a controller in communication with the exhaust sensor and the at least one of the knock sensor and the cylinder pressure transducer, the controller correlating a methane number of the fuel used by the engine to a brake specific carbon dioxide value calculated using the level of carbon dioxide measured by the exhaust sensor and the at least one of the centroid and the location of peak pressure, and an adjusting mechanism, wherein the adjusting mechanism adjusts an engine performance parameter based on the determined methane number.

Abstract: An engine system comprising an internal combustion engine and a turbocharger, where a diameter of the at least one intake valve is greater than a diameter of the at least one exhaust valve, the salient angle of the piston bowl is at least 10 degrees, the ratio between the piston bowl opening diameter and the piston bowl depth is approximately 0.5 to 2.0, the intake valve opens before top dead center on an exhaust stroke of the internal combustion engine and closes before bottom dead center of an intake stroke of the internal combustion engine, and the turbocharger has a combined efficiency of more than 50%.

Abstract: A system and method for self-adjusting engine performance parameters in response to fuel quality variations that includes an exhaust sensor for measuring a level of carbon dioxide present in an exhaust manifold, at least one of a knock sensor and a cylinder pressure transducer for determining a location of peak pressure and a centroid, respectively, a controller in communication with the exhaust sensor and the at least one of the knock sensor and the cylinder pressure transducer, the controller correlating a methane number of the fuel used by the engine to a brake specific carbon dioxide value calculated using the level of carbon dioxide measured by the exhaust sensor and the at least one of the centroid and the location of peak pressure, and an adjusting mechanism, wherein the adjusting mechanism adjusts an engine performance parameter based on the determined methane number.

Abstract: An engine system comprising an internal combustion engine and a turbocharger, where a diameter of the at least one intake valve is greater than a diameter of the at least one exhaust valve, the salient angle of the piston bowl is at least 10 degrees, the ratio between the piston bowl opening diameter and the piston bowl depth is approximately 0.5 to 2.0, the intake valve opens before top dead center on an exhaust stroke of the internal combustion engine and closes before bottom dead center of an intake stroke of the internal combustion engine, and the turbocharger has a combined efficiency of more than 50%.

Abstract: A method and system of power generating is provided to reduce a startup time of a genset for providing requested power to a utility grid or a load. The genset includes a generator, a turbocharger, and an energy storage. The generator includes an engine. The genset responds to a genset start signal by accelerating an engine speed of the generator to reach a synchronous speed. The engine speed is accelerated more rapidly by activating the energy storage device to supply power to at least one of the generator and the turbocharger. The generator then supplies power to the utility grid or load.

Abstract: A cooling system for a cylinder head of an internal combustion engine includes a cylindrical seat configured to engage an exhaust valve, a first coolant jacket, and a first conduit. The exhaust valve seat defines an annular cooling passage extending along a circumference of the cylindrical seat. A wall of the cylindrical seat defines a first opening into the annular cooling passage and a second opening into the annular cooling passage, where the first opening is positioned diametrically opposite to the second opening. The first coolant jacket is positioned adjacent to a fire-deck of the internal combustion engine. The first conduit fluidly couples the first coolant jacket to the at least one of the first opening and the second opening to the annular cooling passage in the exhaust valve seat.

Abstract: A spark-ignited gas engine system comprises a combustion chamber defined by a piston, a head with a spark plug mechanism, and a cylinder having an associated intake valve and an associated exhaust valve, into which a mixture of combustible gas and air is entered via an intake manifold of the engine to drive a crankshaft. The system further comprises at least one turbocharger to compress the mixture. The system further comprises at least one camshaft, driven by the crankshaft via a gear assembly connected to the crankshaft, that comprises at least one cam that actuates the intake valve and the exhaust valve, at least one camphaser, coupled to the crankshaft via the gear assembly, and a controller to adjust a cam angle operation of the intake valve and the exhaust valve by adjusting the camphaser to a desired phase position to meet a target rotational phase of the camshaft.

Abstract: An engine system comprising an internal combustion engine and a turbocharger, where a diameter of the at least one intake valve is greater than a diameter of the at least one exhaust valve, the salient angle of the piston bowl is at least 10 degrees, the ratio between the piston bowl opening diameter and the piston bowl depth is approximately 0.5 to 2.0, the intake valve opens before top dead center on an exhaust stroke of the internal combustion engine and closes before bottom dead center of an intake stroke of the internal combustion engine, and the turbocharger has a combined efficiency of more than 50%.

Abstract: A combustion pre-chamber device for a spark ignition internal combustion engine is configured to engage a spark plug and be mounted to a cylinder head in communication with a combustion chamber of a cylinder of the engine. The combustion pre-chamber device includes a number of bores that open at an outer surface thereof that extend into the body and receive a coolant flow to provide cooling for a combustion pre-chamber of the combustion pre-chamber device.

Abstract: An exhaust manifold is provided comprising a first log comprising a plurality of inlet segments each having a pair of inlet ports configured to receive exhaust gas from a pair of cylinders of an engine, a second log comprising a plurality of inlet segments each having a pair of inlet ports configured to receive exhaust gas from a pair of cylinders of the engine, and a collector coupled to the logs, the collector comprising a first pair of intake openings configured to receive exhaust gas from the first log, a second pair of intake openings configured to receive exhaust gas from the second log and an outlet configured to route the exhaust gas to a turbocharger, wherein the first pair of intake openings are coupled to a pair of bellows of the first log, each of the pair of bellows being coupled to an inlet segment.

Abstract: An aftercooler is provided comprising a housing, an outlet diverter coupled to the housing and having an outlet port, and an inlet diffuser comprising a forward wall having a peripheral rim coupled to the housing, an upper wall connected to the forward wall, a lower wall connected to the forward wall, a first side wall connected to the upper wall and the lower wall and having a first end disposed adjacent the peripheral rim and a second end disposed adjacent an inlet port of the inlet diffuser, a second side wall connected to the upper wall and the lower wall and having a first end disposed adjacent the peripheral rim and a second end disposed adjacent the inlet port, and a plurality of fins disposed within an interior volume of the inlet diffuser collectively distributing air across an outlet opening of the inlet diffuser for delivery to the housing.

Abstract: A combustion pre-chamber device for a spark ignition internal combustion engine is configured to engage a spark plug and be mounted to a cylinder head in communication with a combustion chamber of a cylinder of the engine. The combustion pre-chamber device includes a number of bores that open at an outer surface thereof that extend into the body and receive a coolant flow to provide cooling for a combustion pre-chamber of the combustion pre-chamber device.

Abstract: A system and method for self-adjusting engine performance parameters in response to fuel quality variations that includes an exhaust sensor for measuring a level of carbon dioxide present in an exhaust manifold, at least one of a knock sensor and a cylinder pressure transducer for determining a location of peak pressure and a centroid, respectively, a controller in communication with the exhaust sensor and the at least one of the knock sensor and the cylinder pressure transducer, the controller correlating a methane number of the fuel used by the engine to a brake specific carbon dioxide value calculated using the level of carbon dioxide measured by the exhaust sensor and the at least one of the centroid and the location of peak pressure, and an adjusting mechanism, wherein the adjusting mechanism adjusts an engine performance parameter based on the determined methane number.

Abstract: A system is provided comprising an engine having a first cylinder bank and a second cylinder bank disposed in a VEE configuration, a first compressor configured to compress fluid to a first pressure, a first cooler coupled to the first compressor, the first cooler receiving the compressed fluid from the first compressor and cooling the compressed fluid, a second compressor coupled to the first cooler, the second compressor being configured to receive cooled, compressed fluid from the first cooler and compress the cooled, compressed fluid to a second pressure that is higher than the first pressure, and a second cooler coupled to the second compressor, the second cooler receiving the compressed fluid from the second compressor and cooling the compressed fluid for introduction into the pair of cylinder banks. The first compressor, the first cooler, the second compressor and the second cooler are disposed within the VEE.

Abstract: A spark-ignited gas engine system comprises a combustion chamber defined by a piston, a head with a spark plug mechanism, and a cylinder having an associated intake valve and an associated exhaust valve, into which a mixture of combustible gas and air is entered via an intake manifold of the engine to drive a crankshaft. The system further comprises at least one turbocharger to compress the mixture. The system further comprises at least one camshaft, driven by the crankshaft via a gear assembly connected to the crankshaft, that comprises at least one cam that actuates the intake valve and the exhaust valve, at least one camphaser, coupled to the crankshaft via the gear assembly, and a controller to adjust a cam angle operation of the intake valve and the exhaust valve by adjusting the camphaser to a desired phase position to meet a target rotational phase of the camshaft.

Abstract: An exhaust manifold is provided comprising a first log comprising a plurality of inlet segments each having a pair of inlet ports configured to receive exhaust gas from a pair of cylinders of an engine, a second log comprising a plurality of inlet segments each having a pair of inlet ports configured to receive exhaust gas from a pair of cylinders of the engine, and a collector coupled to the logs, the collector comprising a first pair of intake openings configured to receive exhaust gas from the first log, a second pair of intake openings configured to receive exhaust gas from the second log and an outlet configured to route the exhaust gas to a turbocharger, wherein the first pair of intake openings are coupled to a pair of bellows of the first log, each of the pair of bellows being coupled to an inlet segment.

Abstract: An aftercooler is provided comprising a housing, an outlet diverter coupled to the housing and having an outlet port, and an inlet diffuser comprising a forward wall having a peripheral rim coupled to the housing, an upper wall connected to the forward wall, a lower wall connected to the forward wall, a first side wall connected to the upper wall and the lower wall and having a first end disposed adjacent the peripheral rim and a second end disposed adjacent an inlet port of the inlet diffuser, a second side wall connected to the upper wall and the lower wall and having a first end disposed adjacent the peripheral rim and a second end disposed adjacent the inlet port, and a plurality of fins disposed within an interior volume of the inlet diffuser collectively distributing air across an outlet opening of the inlet diffuser for delivery to the housing.

Abstract: A system is provided comprising an engine having a first cylinder bank and a second cylinder bank disposed in a VEE configuration, a first compressor configured to compress fluid to a first pressure, a first cooler coupled to the first compressor, the first cooler receiving the compressed fluid from the first compressor and cooling the compressed fluid, a second compressor coupled to the first cooler, the second compressor being configured to receive cooled, compressed fluid from the first cooler and compress the cooled, compressed fluid to a second pressure that is higher than the first pressure, and a second cooler coupled to the second compressor, the second cooler receiving the compressed fluid from the second compressor and cooling the compressed fluid for introduction into the pair of cylinder banks. The first compressor, the first cooler, the second compressor and the second cooler are disposed within the VEE.

Abstract: A piston engine includes a nozzle-diffuser providing air-fuel to the crankcase. The nozzle-diffuser has input and output ends, and a throat between the input and output end having a cross sectional area that is smaller than the cross sectional areas of the input or output ends, and in which the interior surfaces of the intake port are tapered. The nozzle-diffuser may be housed in the crankshaft, and it alters the speed, pressure and temperature of the air fuel charge. Improvement of fuel air mixing to a more homogeneous charge and delivery rate of result in increased power, improved fuel economy and reduced exhaust gas emissions by the engine.