Abstract: The invention relates to a spring seat for a mechanical spring axle/suspension system that includes continuous window welds and facilitates the use of a thin-wall axle, thereby saving weight and cost. The seat secures at least one mechanical spring of the axle/suspension system to an axle of the axle/suspension system. The spring seat comprises at least one body configured to seat on the axle, and the body forms at least one window when disposed on the axle. The body is rigidly attached to the axle by a continuous weld formed in the window. The spring seat is free of a line weld between the body and the axle.

Abstract: An axle mount for a brake system component of an axle/suspension system includes a weld disposed on and between the axle of the axle/suspension system and a brake system component. The weld secures the brake system component to the axle of the axle/suspension system to form a bracket-to-axle connection. The connection includes a peened portion that is formed by working the surface of the connection by mechanical means. The peened portion of the connection exhibits residual compressive stresses that increase the durability of the brake bracket-to-axle connection and also the durability of the axle itself.

Abstract: An axle mount for a brake system component of an axle/suspension system includes a weld disposed on and between the axle of the axle/suspension system and a brake system component. The weld secures the brake system component to the axle of the axle/suspension system to form a bracket-to-axle connection. The connection includes a peened portion that is formed by working the surface of the connection by mechanical means. The peened portion of the connection exhibits residual compressive stresses that increase the durability of the brake bracket-to-axle connection and also the durability of the axle itself.

Abstract: An integrated brake component mounting bracket for a mechanical spring axle/suspension system of a heavy-duty vehicle includes an axle seat that is disposed on and is rigidly connected to an axle of the vehicle. An air chamber mounting bracket is rigidly connected to the axle seat, and a cam shaft assembly mounting bracket is rigidly connected to the axle seat. A brake air chamber of a brake system is attached to the air chamber mounting bracket, and a cam shaft assembly of the brake system is mounted to the cam shaft assembly mounting bracket. The integrated brake component mounting bracket thus provides mounting of the brake air chamber and the cam shaft assembly on the axle seat, which reduces the number of components that are welded to the axle and enables the use of a thinner-wall axle, desirably reducing the weight and cost associated with the axle/suspension system.

Abstract: A vehicle tire inflation system includes an air supply that is connected to a vehicle tire by a pneumatic conduit. A pump that is independent of and pneumatically parallel to the vehicle air supply includes an inlet and an outlet. The pump inlet receives air from atmosphere, the pump compresses the air, and the pump outlet is fluidly connected to the pneumatic conduit. When the air pressure in the pneumatic conduit drops below a predetermined level, compressed air from the pump is introduced into the pneumatic conduit, thus increasing the air pressure in the conduit to increase the air pressure that is available to the tire. A reservoir tank, which is also independent of the vehicle air supply, may be in fluid communication with the pump outlet and the pneumatic conduit. The invention also includes a parallel pump that captures air to increase the pressure in the vehicle air supply.

Abstract: An axle-to-beam or crossbrace-to-beam connection for a vehicle axle/suspension system includes an axle or crossbrace having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle or crossbrace so that the axle or crossbrace depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A method of forming the axle-to-beam or crossbrace-to-beam connection includes providing an axle or crossbrace and disposing a sleeve about the axle or crossbrace. At least one mated pair of depressions is simultaneously formed in the axle or crossbrace and the sleeve. The sleeve is immovably mounted to a vehicle axle/suspension system.

Abstract: A vehicle tire inflation system includes an air supply that is connected to a vehicle tire by a pneumatic conduit. A pump that is independent of and pneumatically parallel to the vehicle air supply includes an inlet and an outlet. The pump inlet receives air from atmosphere, the pump compresses the air, and the pump outlet is fluidly connected to the pneumatic conduit. When the air pressure in the pneumatic conduit drops below a predetermined level, compressed air from the pump is introduced into the pneumatic conduit, thus increasing the air pressure in the conduit to increase the air pressure that is available to the tire. A reservoir tank, which is also independent of the vehicle air supply, may be in fluid communication with the pump outlet and the pneumatic conduit.

Abstract: An axle-to-beam connection for a vehicle axle/suspension system includes an axle having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle so that the axle depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A method of forming the axle-to-beam connection includes providing an axle and disposing a sleeve about the axle. At least one mated pair of depressions is simultaneously formed in the axle and the sleeve. The sleeve is immovably mounted to a vehicle axle/suspension system.

Abstract: An axle-to-beam connection for axle/suspension systems includes a pair of U-bolt brackets that extend generally to or beyond a selected centerline of the axle. The U-bolt brackets are located a distance from one another so that the distance between the U-bolt brackets is equivalent to or preferably less than the outside diameter of the axle resulting in a slight deformation of the axle and a compressive preload between the axle and the U-bolt brackets when the axle is seated between the U-bolt brackets. A weld is placed between the U-bolt brackets and the axle at or beyond the horizontal centerline of the axle within the residual compressive stress field on the axle created by the interference fit of the axle into the U-boll brackets. Means for securing connection of the axle to the beam includes a U-boll or other similar means to provide additional locating support to the axle.

Abstract: A brake system component axle mount for a vehicle axle/suspension system includes an axle having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle so that the axle depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A brake mount assembly is rigidly attached to the sleeve. A method of forming the brake system component axle mount includes providing an axle and disposing a sleeve about the axle. At least one mated pair of depressions is simultaneously formed in the axle and the sleeve. A brake mount assembly is rigidly attached to the sleeve.

Abstract: An axle-to-beam connection for a vehicle axle/suspension system includes an axle having at least one depression formed therein. A sleeve is formed with at least one depression and disposed about the axle so that the axle depression and the sleeve depression matingly engage one another to form a mated pair of depressions. A method of forming the axle-to-beam connection includes providing an axle and disposing a sleeve about the axle. At least one mated pair of depressions is simultaneously formed in the axle and the sleeve. The sleeve is immovably mounted to a vehicle axle/suspension system.

Abstract: An axle-to-beam connection for axle/suspension systems includes a pair of U-bolt brackets that extend generally to or beyond a selected centerline of the axle. The U-bolt brackets are located a distance from one another so that the distance between the U-bolt brackets is equivalent to or preferably less than the outside diameter of the axle resulting in a slight deformation of the axle and a compressive preload between the axle and the U-bolt brackets when the axle is seated between the U-bolt brackets. A weld is placed between the U-bolt brackets and the axle at or beyond the horizontal centerline of the axle within the residual compressive stress field on the axle created by the interference fit of the axle into the U-boll brackets. Means for securing connection of the axle to the beam includes a U-boll or other similar means to provide additional locating support to the axle.

Abstract: A vehicle tire inflation system includes an air supply that is connected to a vehicle tire by a pneumatic conduit. A pump that is independent of and pneumatically parallel to the vehicle air supply includes an inlet and an outlet. The pump inlet receives air from atmosphere, the pump compresses the air, and the pump outlet is fluidly connected to the pneumatic conduit. When the air pressure in the pneumatic conduit drops below a predetermined level, compressed air from the pump is introduced into the pneumatic conduit, thus increasing the air pressure in the conduit to increase the air pressure that is available to the tire. A reservoir tank, which is also independent of the vehicle air supply, may be in fluid communication with the pump outlet and the pneumatic conduit.

Abstract: A height control valve for an air spring of an air-ride axle/suspension system of a heavy-duty vehicle includes a body. The valve body is pneumatically connected to an air reservoir of the vehicles an ail spring, and to atmosphere A control arm actuates the valve to direct air from the reservoir into the air spring, when air is to be added to the air spring When air is to be exhausted from the air spring, the valve, actuated by the control arm, directs air from the air spring to atmosphere The valve includes a throttle assembly that can regulate the rate of pneumatic flow from the air spring to atmosphere when the vehicle is loaded and the air spring is in an extended condition. A throttle assembly can also be used to regulate the rate of pneumatic flow from the air reservoir to the air spring.

Abstract: A cam shaft support/enclosure assembly for brake systems of heavy-duty vehicles is mounted on a beam of an axle/suspension system and includes a cam tube. A bracket for mounting the cam tube on the beam includes a pair of plates that are mounted on the beam. Each one of the plates is formed with an opening for receiving the cam tube and includes at least three tabs, and preferably four tabs, that extend outwardly from each respective plate adjacent the opening and contact the outer surface of the cam tube. Each tab includes a generally arched and optionally textured face for mating with an outer surface of the cam tube, which may also be optionally textured, so that when the plates are mounted the tabs engage the cam tube in a press-type fit, minimizing movement of the cam tube.

Abstract: A movable subframe for a tractor-trailer includes a pair of elongated spaced-apart main members extending longitudinally relative to the tractor-trailer, at least one cross member extending between and being attached to the main members, and a retractable pin mechanism for selectively securing the position of the subframe relative to a body of the tractor-trailer. At least one of the main members includes at least one opening for receiving a pin of the retractable pin mechanism. The main member opening is formed in a shape, such as a D-shape, which reduces or minimizes distortion of the main member adjacent the top of the opening that is associated with forming of the main member.

Abstract: A movable subframe for a tractor-trailer includes a pair of spaced-apart, parallel, elongated and longitudinally extending main members. At least two cross members extend between and are attached to the main members, and a retractable pin mechanism selectively positions the subframe beneath a body of a trailer of the tractor-trailer. The retractable pin mechanism includes only two pins, with each pin being located generally centrally along a length of a respective one of the main members of the subframe. Each pin is extendable through an opening formed in its respective main member and a selected one of a plurality of openings formed in a body rail of the trailer, so that when the pins are in an extended or locked position, the retractable pin mechanism provides generally central support for the subframe and for an axle/suspension system which depends from the subframe.

Abstract: A spacer apparatus for insulating a beam bushing assembly of an axle/suspension system from direct metal-to-metal contact with the vehicle frame hanger on which the assembly is pivotally mounted. In one embodiment, an integrally-formed one-piece apparatus includes a spacer disk portion and collar portions, whereby the collars provide a complementary fit of the spacer apparatus on the bushing assembly mounting tube, and generally prevents or minimizes relative movement between the spacer disk and bushing assembly. In other embodiments, one or more load dissipation structures mounted on or forming a part of the beam and/or its bushing assembly prevent substantially non-planar surfaces of the assembly from contacting a spacer disk by increasing the bearing area of those surfaces which contact the disk. These apparatus generally eliminate excessive wear or damage to the spacer disk and possible resulting damage to the axle/suspension system.

Abstract: An air-free, relatively lightweight lift assembly for an axle/suspension system of a highway/rail convertible semi-trailer, utilizes a transversely-oriented coil torsion spring having a relatively low spring rate. The torsion spring is captured between a stationary plate and a rotatable plate. A flexible link is pivotally attached at its upper end to the rotatable plate and at its lower end to the axle. This assembly results in a variable rate moment arm and continuously increasing leverage when the suspension air spring is overinflated to lower the system for transfer of the trailer from a highway tractor to a rail bogie, thus enabling use of a less robust air spring. The assembly conversely creates a decrease in leverage at the lifted rail transport position, to securely maintain the axle/suspension system in the rail position. For highway use, the lift assembly provides suspension damping without shock absorbers.

Abstract: A spacer apparatus for insulating a beam bushing assembly of an axle/suspension system from direct metal-to-metal contact with the vehicle frame hanger on which the assembly is pivotally mounted. In one embodiment, an integrally-formed one-piece apparatus includes a spacer disk portion and collar portions, whereby the collars provide a complementary fit of the spacer apparatus on the bushing assembly mounting tube, and generally prevents or minimizes relative movement between the spacer disk and bushing assembly. In other embodiments, one or more load dissipation structures mounted on or forming a part of the beam and/or its bushing assembly prevent substantially non-planar surfaces of the assembly from contacting a spacer disk by increasing the bearing area of those surfaces which contact the disk. These apparatus generally eliminate excessive wear or damage to the spacer disk and possible resulting damage to the axle/suspension system.