Abstract: There is provided a process for the dehydrogenation of saturated hydrocarbons having from 2 to 5 carbon atoms. The feed is contacted with a catalyst which includes a base metal or noble metal which is incorporated into or onto a pillared layered silicate. A preferred pillared layered silicate is kenyaite containing interspathic silica, and a preferred base metal or noble metal is chromium.

Abstract: This invention relates to a new synthetic porous crystalline material, a method for its preparation and use thereof in catalytic conversion of organic compounds. The new crystalline material exhibits a distinctive X-ray diffraction pattern and unusually large equilibrium adsorption capacities.

Abstract: An improved method for passivating metals in a hydrocarbon feedstock during catalytic cracking has been discovered. The method involves contacting the feedstock with a passivating agent comprising a precipitated porous rare earth oxide, alumina, and aluminum phosphate precipitate. The passivating agent may be coated on a cracking catalyst, be part of the matrix of a cracking catalyst, or be added to the cracking operation as discrete particles.

Abstract: A method is provided for converting feedstock comprising paraffins by selective oxidative coupling to product comprising higher hydrocarbons including dimers of said feedstock paraffins which comprises contacting said feedstock with a catalyst composition comprising a thermally stable layered metal chalcogenide having adjacent layers separated by chalcogenide pillars, and an alkali metal.

Abstract: A method is provided for controlling the catalytic activity of a large pore molecular sieve which contains framework boron. Control is effected by treatment with a solution of a metal salt under conditions such that metal is incorporated into the molecular sieve framework.

Abstract: A catalytic cracking process is disclosed in which octane improvement is attained by the addition to conventional cracking catalysts of small amounts of additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than about 12 and a Constraint Index of about 1 to 12 bound in a matrix chosen such that the matrix component forms a thermodynamically favored compound with selected cations. Sustained catalytic activity is achieved by pre-exchanging the catalyst to a high level of selected cation loading. By extending the active life of the additive catalyst, markedly lower makeup catalyst addition rates are required.

Abstract: There are provided aromatic conversion reactions for preparation of dialkyl benzenes, such as xylene and ethyltoluene, of enhanced para isomer content with a zeolitic catalyst composition of improved shape selectivity. The catalysts comprise certain zeolites which have been calcined at a high temperature of at least 649.degree. C. (i.e., 1200.degree. F.). These zeolites have a silica/alumina ratio of at least about 12 and a constraint index within the approximate range of 1 to 12. Examples of such zeolites include ZSM-5 and ZSM-11.

Abstract: A process and catalyst are disclosed for selectively oxidizing alkylaromatics, e.g., o-xylene, to oxygenated aromatics, e.g., phthalic anhydride. The catalyst of the process comprises a layered titanate which contains interspathic polymeric silica and a heavy metal element, e.g., vanadium.

Abstract: A method is disclosed for modifying an aluminosilicate-containing inorganic solid having a predetermined ion exchange capacity and containing an extractable silica by contacting, in the absence of added organic nitrogen or organic phosphorous compound and added activating metal oxide, the porous solid with liquid water at a pH of at least 6, at a temperature of up to 370.degree. C. for about 1 to 100 hours, and recovering a crystalline solid having an ion exchange capacity greater than the starting inorganic solid.

Abstract: A surface-inactive shape selective metallosilicate catalyst, useful for the conversion of lower molecular weight olefins to liquid hydrocarbons such as gasoline, distillate, and high viscosity lube oils, is prepared by forming a silica shell on a medium pore metallosilicate core by crystallizing silica in the presence of fluoride ion onto the surface of the core.A novel catalyst composition is provided comprising an inner core portion and an outer portion disposed as a porous shell around the inner portion, wherein the inner portion consists essentially of metallosilicate zeolite having a medium pore structure, such as ZSM-5 or ZSM-23, and the outer portion comprising a fluoride-containing crystalline shell consisting essentially of silica substantially free of acid sites and having substantially the same crystalline structure as the inner core portion.

Abstract: Layered chalcogenide materials of high thermal stability and surface area which contain interspathic polymeric chalcogenides such as polymeric silica are prepared by ion exchanging a layered metal oxide, such as layered titanium oxide, with organic cation, to spread the layers apart. A compound such as tetraethylorthosilicate, capable of forming a polymeric oxide, is thereafter introduced between the layers. The resulting product is treated to form polymeric oxide, e.g. by hydrolysis, to produce the layered oxide material. The resulting product may be employed as catalyst material in the conversion of organic compounds.

Abstract: The hydrothermal stability of zeolites is improved by incorporating Group IB metal cations preferably Ag into the zeolite. The improved stability is useful in processes in which the zeolite is frequently exposed to water vapor at elevated temperature, for example, in processes where water is produced in the reaction or in the catalyst regeneration.

Abstract: This invention relates to a method of preparing a metal-containing amorphous magnesia-alumina-aluminum phosphate catalyst support involving the admixture of an organic cation having a size equal to or greater than 2 Angstroms, the organic cation preferably being a tertiary or a tetraalkylammonium or phosphonium cation. The method permits recovery of a catalyst support having a controlled pore size distribution. The invention also relates to an improved catalytic support as well as an improved petroleum residua upgrading process comprising hydrotreating residua in the presence of the improved catalyst support.

Abstract: Octane and improvement in catalytic cracking processes can be attained by the addition to conventional cracking catalysts of small amounts of additive catalyst comprising a class of zeolites characterized by a silica to alumina mole ratio greater than about 12 and a Constraint Index of about 1 to 12 bound in a matrix chosen such that the matrix component forms a thermodynamically favored compound with selected cations. Sustained catalytic activity is achieved by pre-exchanging the catalyst to a high level of selected cation loading. By extending the active life of the additive catalyst, markedly lower makeup catalyst addition rates are required.

Abstract: Layered silicate materials of high thermal stability and surface area which contain interspathic oxides such as silica as prepared by treating a layered silicate, with organic cation, to spread the layers apart. A compound such as tetraethylorthosilicate, capable of forming said oxide, is thereafter introduced between the layers. The resulting product is treated to form the oxide, e.g. by hydrolysis, to produce the layered silicate material. The resulting product may be employed as a catalyst material in the conversion of hydrocarbons.

Abstract: A surface-inactive shape selective metallosilicate catalyst, useful for the conversion of lower molecular weight olefins to liquid hydrocarbons such as gasoline, distillate, and high viscosity lube oils, is prepared by a process comprising forming a silica shell on a metallosilicate core by crystallizing silica in the presence of fluoride ion onto the surface of the core.

Abstract: A crystallization process employing microwave energy is described. The process is especially useful in the manufacture of porous crystalline materials.

Abstract: A process and catalyst are disclosed for selectively oxidizing alkylaromatics, e.g., o-xylene, to oxygenated aromatics, e.g., phthalic anhydride. The catalyst of the process comprises a layered titanate which contains interspathic polymeric silica and a heavy metal element, e.g., vanadium.

Abstract: This invention relates to a method of preparing a metal-containing amorphous magnesia-alumina-aluminum phosphate catalyst support involving the admixture of an organic cation having a size equal to or greater than 2 Angstroms, the organic cation preferably being a tertiary or a tetraalkylammonium or phosphonium cation, the method permits recovery of a catalyst support having a controlled pore size distribution. The invention also relates to an improved catalytic support as well as an improved petroleum residua upgrading process comprising hydrotreating residua in the presence of the improved catalyst support.

Abstract: Feedstock comprising aromatic compounds is converted by isomerization, alkylation, disproportionation or transalkylation to product comprising aromatic compounds which differs from the feedstock over catalyst having been prepared by reacting a high-silica zeolite with an acidic inorganic oxide in the presence of water.