Patents by Inventor R. Jay Warner

R. Jay Warner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9487466
    Abstract: In one embodiment, the invention is to process for producing acrylics. The process includes the steps of contacting a crude product stream with an extraction agent mixture at a temperature less than 50° C.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: November 8, 2016
    Assignee: CELANESE INTERNATIONAL CORPORATION
    Inventors: Craig J. Peterson, R. Jay Warner, Josefina T. Chapman
  • Patent number: 9447005
    Abstract: The present invention is to a process for producing a anhydrous ethanol composition comprising hydrogenating acetic acid in the presence of a catalyst to form a crude ethanol product; separating in a first column at least a portion of the crude ethanol product into a first distillate comprising ethanol, water and ethyl acetate, and a first residue comprising acetic acid; separating in a second column at least a portion of the first distillate into a second distillate comprising ethyl acetate and a second residue comprising ethanol and water; separating in a third column at least a portion of the second residue into a third distillate comprising ethanol and residual water and a third residue comprising separated water; and dehydrating at least a portion of the third distillate to form the anhydrous ethanol composition. The anhydrous ethanol composition, as formed, comprises less than 1 wt. % water.
    Type: Grant
    Filed: August 19, 2013
    Date of Patent: September 20, 2016
    Assignee: CELANESE INTERNATIONAL CORPORATION
    Inventors: Trinity Horton Hale, Radmila Wollrab, Victor J. Johnston, Lincoln Sarager, R. Jay Warner, Gerald Grusendorf
  • Patent number: 9328044
    Abstract: In one embodiment, the invention is to a process for purifying a crude ethanol product. The process comprises the step of hydrogenating acetic acid in a reactor in the presence of a catalyst to form the crude ethanol product. The process further comprises the step of separating at least a portion of the crude ethanol product in a purification zone. The purification zone preferably comprises a first column, which yields a first distillate comprising ethanol, water and ethyl acetate, and a first residue comprising acetic acid. The at least a portion of the crude ethanol product has a residence time from the reactor to the purification zone from 5 minutes to 5 days.
    Type: Grant
    Filed: September 16, 2013
    Date of Patent: May 3, 2016
    Assignee: CELANESE INTERNATIONAL CORPORATION
    Inventors: Trinity Horton Hale, Radmila Wollrab, Victor J. Johnston, Tianshu Pan, R. Jay Warner, Heiko Weiner, Nathan Bower, Josefina T. Chapman, Gerald Grusendorf
  • Patent number: 9272970
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid and by reacting a portion of the crude ethanol product or one or more derivative streams containing ethyl acetate obtained therefrom in the presence of hydrogen, via hydrogenolyzis. The one or more derivative streams comprise ethyl acetate that are reacted via hydrogenolyzis to form additional ethanol that may be directly or indirectly fed to the separation zone or the hydrogenation reactor.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: March 1, 2016
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Trinity Horton, Radmila Jevtic, Victor J. Johnston, David Lee, Adam Orosco, Lincoln Sarager
  • Patent number: 9156754
    Abstract: A process for recovering ethanol obtained from the hydrogenation of acetic acid. The crude ethanol product is separated in a column to produce a distillate stream comprising acetaldehyde and ethyl acetate and a residue stream comprising ethanol, acetic acid, ethyl acetate and water. The ethanol product is recovered from the residue stream.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: October 13, 2015
    Assignee: Celanese International Corporation
    Inventors: David Lee, Adam Orosco, Claudio Ribeiro, R. Jay Warner, Robert Alan Deck, Emily Duff, Victor J. Johnston
  • Patent number: 9150478
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid using a low energy process. The crude ethanol product is separated in a column to produce a distillate stream comprising acetaldehyde and a residue stream comprising ethanol, acetic acid, ethyl acetate and water. The ethanol product is recovered from the residue stream.
    Type: Grant
    Filed: December 15, 2014
    Date of Patent: October 6, 2015
    Assignee: Celanese International Corporation
    Inventors: David Lee, Fred Ronald Olsson, Adam Orosco, Nathan Kirk Powell, Manuel Salado, Lincoln Sarager, R. Jay Warner, Radmila Wollrab, Victor J. Johnston
  • Patent number: 9126125
    Abstract: The present invention relates to the recovery of alcohols, in particular ethanol, from a crude ethanol product obtained from the hydrogenation of acetic acid using a reduced energy process. The crude ethanol product may be fed to a distillation column in which a substantial portion of the water is removed with the acetic acid in the residue. Additional water may be removed by using a pressure swing adsorption unit, molecular sieve, and/or membrane. Ethanol extraction may also be used to reduce the ethanol concentration in the recycle streams.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: September 8, 2015
    Assignee: Celanese International Corporation
    Inventors: Victor J. Johnston, Radmila Jevtic, David Lee, Adam Orosco, R. Jay Warner, Heiko Weiner, Zhenhua Zhou, Emily Duff
  • Patent number: 9102581
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of crude ethanol product are employed to allow recovery of ethanol and remove impurities. In addition, the process involves separating the crude ethanol product using an extractive distillation column that employs an extraction agent, such as a recycled stream comprising water.
    Type: Grant
    Filed: October 4, 2012
    Date of Patent: August 11, 2015
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Radmila Wollrab, Wael Amleh, Gerald Grusendorf, Trinity Horton Hale, Victor J. Johnston, Fred Ronaold Olsson, Nathan Kirk Powell, Manuel Salado, Lincoln Sarager
  • Patent number: 9073814
    Abstract: Ethanol production from the hydrogenation of acetic acid requires energy to drive the hydrogenation reaction and the purification of the crude ethanol product. Heat integration process to recover heat from one part of the production process to be used within the process improves efficiencies and reduces costs.
    Type: Grant
    Filed: October 1, 2013
    Date of Patent: July 7, 2015
    Assignee: Celanese International Corporation
    Inventors: Nathan Kirk Powell, Samuel Roundy, Lincoln Sarager, Murray Viard, R. Jay Warner, Gerald Grusendorf, Radmila Wollrab, Victor J. Johnston, Fred Ronald Olsson
  • Patent number: 9073816
    Abstract: Recycle streams in an ethanol production process are hydrolyzed to reduce ethyl acetate concentration. In the process, acetic acid is hydrogenated to form a crude ethanol product, which undergoes a separation or purification process. Ethyl acetate is formed as a byproduct of the hydrogenation of acetic acid. The hydrolysis of recycle steams from the separation process can reduce the concentration of ethyl acetate, converting some or all of the ethyl acetate to acetic acid and ethanol.
    Type: Grant
    Filed: December 29, 2011
    Date of Patent: July 7, 2015
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Heiko Weiner, Zhenhua Zhou, Emily Duff, Radmila Jevtic, Victor J. Johnston, David Lee, Adam Orosco
  • Patent number: 9051238
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid. Separation and purification processes of the crude ethanol products are employed to allow recovery of ethanol and remove impurities.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: June 9, 2015
    Assignee: Celanese International Corporation
    Inventors: Lincoln Sarager, R. Jay Warner, Heiko Weiner, Radmila Wollrab, Josefina T. Chapman, Robert Cunningham, Gerald Grusendorf, Trinity Horton Hale, Victor J. Johnston, Tianshu Pan
  • Patent number: 9029614
    Abstract: Disclosed herein are processes for alcohol production by reducing ethyl acetate produced by hydrogenating acetic acid in the presence of a suitable catalyst. The product of the acetic acid hydrogenation is fed directly to a decanter to separate the hydrogenation product into an aqueous phase comprising water and ethanol and an organic phase comprising ethyl acetate. The organic phase is reduced with hydrogen in the presence of a catalyst to obtain a crude reaction mixture comprising the alcohol, in particular ethanol, which may be separated from the crude reaction mixture. Thus, ethanol may be produced from acetic acid through an ethyl acetate intermediate without an esterification step. This may reduce the recycle of ethanol in the hydrogenolysis process and improve ethanol productivity.
    Type: Grant
    Filed: November 20, 2012
    Date of Patent: May 12, 2015
    Assignee: Celanese International Corporation
    Inventors: Emily Duff, R. Jay Warner, Heiko Weiner, Radmila Wollrab, Zhenhua Zhou, James Zink, Andrew Shuff
  • Patent number: 9024085
    Abstract: The present invention is directed to processes for recovering ethanol obtained from the hydrogenation of acetic acid. Acetic acid is hydrogenated in the presence of a catalyst in a hydrogenation reactor to form a crude ethanol product. The crude ethanol product is separated in one or more columns to recover ethanol. In some embodiments, less than 10 wt. % ethanol is recycled to the hydrogenation reactor.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: David Lee, Adam Orosco, Claudio Ribeiro, R. Jay Warner, Robert Alan Deck, Emily Duff, Victor J. Johnston
  • Patent number: 9024084
    Abstract: The present invention is directed to processes for the recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid using a low energy process. The crude ethanol product is separated in one or more columns. At least one of the columns is operated at a controlled pressure to enhance separation of ethanol and organics. In one embodiment, there are at least two columns that operate at controlled pressures.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: David Lee, Adam Orosco, R. Jay Warner, Victor J. Johnston
  • Patent number: 9024087
    Abstract: A process for selective formation of ethanol from acetic acid by hydrogenating acetic acid in the presence of a catalyst comprises a first metal on an acidic support. The acidic support may comprise an acidic support material or may comprise an support having an acidic support modifier. The catalyst may be used alone to produced ethanol via hydrogenation or in combination with another catalyst. In addition, the crude ethanol product is separated to obtain ethanol.
    Type: Grant
    Filed: August 22, 2013
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: Radmila Wollrab, Victor J. Johnston, R. Jay Warner, Heiko Weiner
  • Patent number: 9024082
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid using an extractive distillation column. A diluted acid stream, comprising less than 30 wt. % acetic acid, is used as the extractive agent and is fed at a point above the crude feed stream. The column yields a residue that comprises ethanol, acetic acid, and water. The diluted acid stream may be separated from the residue and returned to the extractive distillation column.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Victor J. Johnston, David Lee, Adam Orosco
  • Patent number: 9024089
    Abstract: Disclosed herein are processes for alcohol production by reducing an esterification product, such as ethyl acetate. The processes comprise esterifying acetic acid and an alcohol such as ethanol to produce an esterification product. The esterification product may be recovered using an extractive separation. The esterification product is reduced with hydrogen in the presence of a catalyst to obtain a crude reaction mixture comprising the alcohol, in particular ethanol, which may be separated from the crude reaction mixture.
    Type: Grant
    Filed: November 18, 2011
    Date of Patent: May 5, 2015
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Wei Qi, Tatiana H. Sonnenberg
  • Publication number: 20150099905
    Abstract: A process for recovering ethanol obtained from the hydrogenation of acetic acid. The crude ethanol product is separated in a column to produce a distillate stream comprising acetaldehyde and ethyl acetate and a residue stream comprising ethanol, acetic acid, ethyl acetate and water. The ethanol product is recovered from the residue stream.
    Type: Application
    Filed: December 16, 2014
    Publication date: April 9, 2015
    Inventors: David Lee, Adam Orosco, Claudio Ribeiro, R. Jay Warner, Robert Alan Deck, Emily Duff, Victor J. Johnston
  • Publication number: 20150099904
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid using a low energy process. The crude ethanol product is separated in a column to produce a distillate stream comprising acetaldehyde and a residue stream comprising ethanol, acetic acid, ethyl acetate and water. The ethanol product is recovered from the residue stream.
    Type: Application
    Filed: December 15, 2014
    Publication date: April 9, 2015
    Inventors: David Lee, Fred Ronald Olsson, Adam Orosco, Nathan Kirk Powell, Manuel Salado, Lincoln Sarager, R. Jay Warner, Radmila Wollrab, Victor J. Johnston
  • Patent number: 9000232
    Abstract: Recovery of ethanol from a crude ethanol product obtained from the hydrogenation of acetic acid using an extractive distillation column. The column yields a first residue that comprises ethanol, ethyl acetate, acetic acid, and water. The first residue is separated in a second column to yield a second distillate comprising ethanol and ethyl acetate. The second distillate is then separated in a third column to yield a third distillate comprising ethyl acetate and a third residue comprising ethanol.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: April 7, 2015
    Assignee: Celanese International Corporation
    Inventors: R. Jay Warner, Victor J. Johnston, David Lee, Adam Orosco