Patents by Inventor Rainer Kolb

Rainer Kolb has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11965085
    Abstract: A multilayer structure can include at least one layer that comprises an ethylene propylene diene copolymer compound that comprises: 60 parts per hundred rubber (phr) to 95 phr of a first ethylene propylene diene copolymer (EP(D)M) having an ethylene content of 62 wt % to 90 wt % based on the first EP(D)M and a heat of fusion (Hf) of 15 J/g or greater; 5 phr to 40 phr of an second EP(D)M having an ethylene content of 40 wt % to 60 wt % based on the second EP(D)M and a Hf of 0 J/g to 14 J/g, wherein the Hf of the first EP(D)M minus the Hf of the second EP(D)M is 5 J/g or greater; wherein the first EP(D)M and second EP(D)M combined are 100 parts; a filler at 40 phr to 500 phr; and a curing agent at 0.5 phr to 20 phr.
    Type: Grant
    Filed: January 10, 2020
    Date of Patent: April 23, 2024
    Assignee: ExxonMobil Engineering & Technology Company
    Inventors: Zhifeng Bai, Scott H. Loyd, Narayanaswami Dharmarajan, Rainer Kolb, David W. Abmayr, Jr., Khodabakhsh Irani
  • Publication number: 20240093102
    Abstract: Systems and methods are provided for integration of polymeric waste co-processing in cokers to produce circular chemical products from coker gas oil, including a method of producing circular chemical products comprising: providing a coker gas oil that is at least partially derived from polymeric waste, wherein the coker gas oil has a paraffin content of about 5 wt % to about 50 wt %, a sulfur content of about 0.1 wt % to about 7 wt %, and a halide content of about 0.1 wppm to about 5 wppm; and converting the coker gas oil into at least a polymer.
    Type: Application
    Filed: August 18, 2023
    Publication date: March 21, 2024
    Inventors: Bryan A. Patel, Brenda A. Raich, Steven M. Slack, Derrick B. Callander, Eric M. Yucha, Fritz A. Bernatz, Rainer Kolb, Alex S. Kolb
  • Publication number: 20240084199
    Abstract: Systems and methods are provided for integration of polymeric waste co-processing in cokers to produce circular chemical products from coker gas, including a method of producing circular chemical products comprising: providing a coker gas that is at least partially derived from polymeric waste, wherein the coker gas has an olefin content of about 10 wt % to about 30 wt %, a sulfur content of about 0.5 wt % to about 5 wt %, and a total halide content of about 1 wppm to about 150 wppm; and oxygen-containing compounds in an amount of about 0.5 wt % to about 15 wt %; and converting the coker gas into at least a polymer.
    Type: Application
    Filed: August 18, 2023
    Publication date: March 14, 2024
    Inventors: Bryan A. Patel, Brenda A. Raich, Steven M. Slack, Derrick B. Callander, Eric M. Yucha, Fritz A. Bernatz, Rainer Kolb, Alex S. Kolb
  • Publication number: 20240084095
    Abstract: Systems and methods are provided for integration of polymeric waste co-processing in cokers to produce circular chemical products from coker naphtha, including a method of producing circular chemical products comprising: providing a coker naphtha that is at least partially derived from polymeric waste, wherein the coker naphtha has a total halide content of about 1 wppm to about 0.5 wt %, a 2-3 ring aromatic content of about 0 wt % to about 5 wt %, and a sulfur content of about 750 ppm to about 2 wt %; and converting the coker naphtha into at least a polymer.
    Type: Application
    Filed: August 18, 2023
    Publication date: March 14, 2024
    Inventors: Bryan A. Patel, Brenda A. Raich, Steven M. Slack, Derrick B. Callander, Eric M. Yucha, Fritz A. Bernatz, Rainer Kolb, Alex S. Kolb
  • Patent number: 11732121
    Abstract: A propylene-?-olefin-diene (PEDM) terpolymer may comprise 75 to 95 wt % propylene, 5 to 20 wt % ?-olefin, and 0.5 to 5 wt % diene, said wt % based on the weight of the PEDM terpolymer. The propylene-?-olefin-diene terpolymer may be blended with an ethylene-based copolymer and optionally a variety of additives to form an elastomeric composition. An exemplary elastomeric composition includes 5 to 40 parts by weight per hundred parts by weight rubber (phr) of the PEDM terpolymer, 60 to 95 phr of the ethylene-based copolymer, and optionally additives like carbon black, zinc dimethacrylate, paraffinic oil, zinc oxide, and/or zinc stearate.
    Type: Grant
    Filed: March 18, 2019
    Date of Patent: August 22, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Scott H. Loyd, Rainer Kolb, Narayanaswami Dharmarajan, Andy H. Tsou, Zhifeng Bai, James N. Coffey
  • Publication number: 20230250268
    Abstract: An elastomeric composition suitable for use in layered articles like hoses and belts may include: 5 phr to 80 phr of a PEDM terpolymer comprising 55 wt % to 95 wt % propylene, 2.5 wt % to 40 wt % ?-olefin, and 0.05 wt % to 25 wt % diene and having Mooney viscosity (ML(1+4)) of 5 MU to 90 MU; 20 phr to 95 phr of an ethylene-based copolymer selected from: (a) a crystalline ethylene-based copolymer comprising 60 wt % to 95 wt % ethylene, 0 wt % to 10 wt % of one or more dienes, and 5 wt % to 40 wt % C3 to C12 ?-olefin, (b) an amorphous ethylene-based comprising 40 wt % to 59 wt % ethylene, 0 wt % to 10 wt % of one or more dienes, and 40 wt % to 60 wt % C3 to C12 ?-olefin, and (c) a combination of (a) and (b); and 10 phr to 200 phr of a process oil.
    Type: Application
    Filed: July 16, 2021
    Publication date: August 10, 2023
    Inventors: Scott H. Loyd, Milind Balwant Joshi, Xiao Bo Peng, Felix Manuel Zacarias, Narayanaswami Dharmarajan, Rainer Kolb, David William Abmayr, Zhifeng Bai
  • Patent number: 11578155
    Abstract: In some embodiments, ethylene-propylene random copolymers as viscosity modifiers were synthesized with pyridyldiamido catalyst systems and a chain transfer agent. In some embodiments, the present disclosure provides for ethylene-propylene random copolymers having an ethylene content between about 45 wt % and about 55 wt %. In some embodiments, the ethylene-propylene random copolymer is used as a viscosity modifier in a lubricating composition and a fuel composition.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: February 14, 2023
    Assignee: EXXONMOBIL CHEMICAL PATENTS INC.
    Inventors: Jingwen Zhang, John R. Hagadorn, Rainer Kolb, Jo Ann M. Canich, Maksim Shivokhin, Peijun Jiang, Britni J. Brobey
  • Publication number: 20220267580
    Abstract: A rubber compound suitable for making industrial conveyor belts and power transmission belts may comprise: 100 parts by weight per hundred parts by weight rubber (phr) of a rubber; and 1 phr to 30 phr of a propylene-?-olefin-diene (PE(D)M) polymer comprising 65 wt % to 97.5 wt % propylene, 2.5 wt % to 35 wt % C2 or C4-C20 ?-olefin, and 0.2 wt % to 20 wt % diene, said wt % based on the weight of the PE(D)M polymer, and wherein the PE(D)M polymer has (a) Mooney viscosity (ML(1+4) @ 125° C.) of 1 to 100, (b) melt flow rate of 0.1 g/min to 100 g/min, and (c) a weight average molecular weight to n-average molecular weight (Mw/Mn) ratio of 1.5 to 3.0.
    Type: Application
    Filed: July 31, 2020
    Publication date: August 25, 2022
    Inventors: Milind B. Joshi, Xiao Bo Peng, Vincent B. Gallez, Zhifeng Bai, Rainer Kolb, Scott H. Loyd
  • Patent number: 11352451
    Abstract: Processes are provided which include copolymerization using two different metallocene catalysts, one capable of producing high Mooney-viscosity polymers and one suitable for producing lower Mooney-viscosity polymers having at least a portion of vinyl terminations. The two catalysts may be used together in polymerization to produce copolymer compositions of particularly well-tuned properties. For instance, polymerizations are contemplated to produce high-Mooney metallocene polymers that exhibit excellent processability and elasticity, notwithstanding their high Mooney viscosity. Other polymerizations are also contemplated in which lower-Mooney metallocene polymers are produced, which also exhibit excellent processability and elasticity, while furthermore having excellent cure properties suitable in curable elastomer compound applications.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: June 7, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Francis C. Rix, Rhutesh K. Shah, Rainer Kolb, Jo Ann M. Canich, Peijun Jiang, Periagaram S. Ravishankar, Syamal Tallury
  • Publication number: 20220119633
    Abstract: A multilayer structure can include at least one layer that comprises an ethylene propylene diene copolymer compound that comprises: 60 parts per hundred rubber (phr) to 95 phr of a first ethylene propylene diene copolymer (EP(D)M) having an ethylene content of 62 wt % to 90 wt % based on the first EP(D)M and a heat of fusion (Hf) of 15 J/g or greater; 5 phr to 40 phr of an second EP(D)M having an ethylene content of 40 wt % to 60 wt % based on the second EP(D)M and a Hf of 0 J/g to 14 J/g, wherein the Hf of the first EP(D)M minus the Hf of the second EP(D)M is 5 J/g or greater; wherein the first EP(D)M and second EP(D)M combined are 100 parts; a filler at 40 phr to 500 phr; and a curing agent at 0.5 phr to 20 phr.
    Type: Application
    Filed: January 10, 2020
    Publication date: April 21, 2022
    Inventors: Zhifeng Bai, Scott H. Loyd, Narayanaswami Dharmarajan, Rainer Kolb, David W. Abmayr, JR., Khodabakhsh Irani
  • Patent number: 11299567
    Abstract: This application relates to copolymer compositions and copolymerization processes, as well as to lubricating oil compositions comprising such copolymer compositions as viscosity index improvers, and base oil. The copolymer compositions may be made using two different metallocene catalysts: one capable of producing high molecular weight copolymers; and one suitable for producing lower molecular weight copolymers having at least a portion of vinyl terminations, and the copolymer compositions produced thereby. Copolymer compositions may comprise (1) a first ethylene copolymer fraction having high molecular weight, exhibiting branching topology, and having relatively lower ethylene content (based on the weight of the first ethylene copolymer fraction); and (2) a second ethylene copolymer fraction having low molecular weight, exhibiting linear rheology, and having relatively higher ethylene content (based on the weight of the second ethylene copolymer fraction).
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: April 12, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jingwen Zhang, Rainer Kolb, Andy H. Tsou, Periagaram S. Ravishankar, Jo Ann M. Canich, Francis C. Rix
  • Publication number: 20210179827
    Abstract: Provided herein are methods of making blended polymer compositions having enhanced elasticity. The present methods comprise the steps of producing a first polymer composition using a VTP catalyst system, producing a second polymer composition using a HMP catalyst system and combining the first polymer composition and the second polymer composition to make the blended polymer composition. The present methods include blending/combining the polymer compositions produced by different catalyst systems. One such catalyst system includes (i) a vinyl-terminated polymer (VTP) catalyst system comprising a VTP catalyst compound (referred to herein also as a “VTP catalyst”) and one or more activators. Another catalyst system includes a high molecular-weight polymer (HMP) catalyst system comprising a HMP catalyst compound (referred to herein also as a “HMP catalyst”) and one or more activators. The activators of these different catalyst systems can be the same or different in whole or in part.
    Type: Application
    Filed: August 15, 2019
    Publication date: June 17, 2021
    Inventors: Francis C. Rix, Jo Ann M. Canich, Rainer Kolb
  • Publication number: 20210047505
    Abstract: A propylene-?-olefin-diene (PEDM) terpolymer may comprise 75 to 95 wt % propylene, 5 to 20 wt % ?-olefin, and 0.5 to 5 wt % diene, said wt % based on the weight of the PEDM terpolymer. The propylene-?-olefin-diene terpolymer may be blended with an ethylene-based copolymer and optionally a variety of additives to form an elastomeric composition. An exemplary elastomeric composition includes 5 to 40 parts by weight per hundred parts by weight rubber (phr) of the PEDM terpolymer, 60 to 95 phr of the ethylene-based copolymer, and optionally additives like carbon black, zinc dimethacrylate, paraffinic oil, zinc oxide, and/or zinc stearate.
    Type: Application
    Filed: March 18, 2019
    Publication date: February 18, 2021
    Inventors: Scott H. Loyd, Rainer Kolb, Narayanaswami Dharmarajan, Andy H. Tsou, Zhifeng Bai, James N. Coffey
  • Publication number: 20210040250
    Abstract: In some embodiments, ethylene-propylene random copolymers as viscosity modifiers were synthesized with pyridyldiamido catalyst systems and a chain transfer agent. In some embodiments, the present disclosure provides for ethylene-propylene random copolymers having an ethylene content between about 45 wt % and about 55 wt %. In some embodiments, the ethylene-propylene random copolymer is used as a viscosity modifier in a lubricating composition and a fuel composition.
    Type: Application
    Filed: March 7, 2019
    Publication date: February 11, 2021
    Inventors: Jingwen ZHANG, John R. HAGADORN, Rainer KOLB, Jo Ann M. CANICH, Maksim SHIVOKHIN, Peijun JIANG, Britni J. BROBEY
  • Publication number: 20200362263
    Abstract: Provided are bimodal copolymer compositions, and in particular bimodal ethylene-?-olefin copolymer compositions. The copolymer compositions comprise first and second ethylene-?-olefin copolymer components. The bimodal compositions are particularly useful as viscosity or rheology modifiers, e.g., in lubricating oil compositions. Lubricating oil compositions comprising the copolymer compositions advantageously exhibit enhanced shear stability index (SSI) and thickening efficiency (TE) values, while maintaining excellent low-temperature properties such as Pour Point, mini-rotary viscometer viscosity, and cold crank simulation performance.
    Type: Application
    Filed: October 19, 2018
    Publication date: November 19, 2020
    Inventors: Periagaram S. Ravishankar, Rainer Kolb
  • Patent number: 10808049
    Abstract: Processes are provided which include copolymerization using two different metallocene catalysts, one capable of producing high Mooney-viscosity polymers and one suitable for producing lower Mooney-viscosity polymers having at least a portion of vinyl terminations. The two catalysts may be used together in polymerization to produce copolymer compositions of particularly well-tuned properties. For instance, polymerizations are contemplated to produce high-Mooney metallocene polymers that exhibit excellent processability and elasticity, notwithstanding their high Mooney viscosity. Other polymerizations are also contemplated in which lower-Mooney metallocene polymers are produced, which also exhibit excellent processability and elasticity, while furthermore having excellent cure properties suitable in curable elastomer compound applications.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: October 20, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Francis C. Rix, Rhutesh K. Shah, Rainer Kolb, Jo Ann M. Canich, Peijun Jiang, Periagaram S. Ravishankar, Syamal Tallury, Narayanaswami Dharmarajan
  • Patent number: 10800865
    Abstract: Branched ethylene-propylene-diene elastomers (bEPDM) and processes for making the bEPDM's comprising combining a catalyst precursor and an activator at a temperature within a range from 90° C. to 160° C. with ethylene, a C3 to C12 ?-olefin, a non-conjugated diene, and a dual-polymerizable diene, where the catalyst precursor is a metallocene catalyst precursor, preferably according to one of various structures including any two ligands selected from cyclopentadienyl ligands and ligands isolobal to the cyclopentadienyl group.
    Type: Grant
    Filed: August 17, 2016
    Date of Patent: October 13, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gabor Kiss, Jo Ann M. Canich, Guy J. Wouters, Robert P. Reynolds, Jr., Rainer Kolb, David J. Lohse, Florin Barsan
  • Publication number: 20200223951
    Abstract: Processes are provided which include copolymerization using two different metallocene catalysts, one capable of producing high Mooney-viscosity polymers and one suitable for producing lower Mooney-viscosity polymers having at least a portion of vinyl terminations. The two catalysts may be used together in polymerization to produce copolymer compositions of particularly well-tuned properties. For instance, polymerizations are contemplated to produce high-Mooney metallocene polymers that exhibit excellent processability and elasticity, notwithstanding their high Mooney viscosity. Other polymerizations are also contemplated in which lower-Mooney metallocene polymers are produced, which also exhibit excellent processability and elasticity, while furthermore having excellent cure properties suitable in curable elastomer compound applications.
    Type: Application
    Filed: June 14, 2017
    Publication date: July 16, 2020
    Inventors: Francis C. Rix, Rhutesh K. Shah, Rainer Kolb, Jo Ann M. Canich, Peijun Jiang, Periagaram S. Ravishankar, Syamal Tallury, Narayanaswami Dharmarajan
  • Patent number: 10538656
    Abstract: Provided herein are polymerization processes and polymer compositions including reactor blends formed by such polymerization processes. The polymerization processes include copolymerization using two metallocene catalyst systems: the first catalyst system capable of producing polymers having 60% or more vinyl terminations, the second catalyst system capable of producing high molecular weight polymers, preferably incorporating at least some of the polymers produced by the first catalyst system into the high molecular weight polymers. The reactor blends formed thereby therefore include first and second copolymer components, which may differ in monomer content and weight-average molecular weight (Mw). Furthermore, the reactor blends may exhibit advantageous rheological properties, at least some of which are consistent with long-chain branching. Preferred reactor blends comprise ethylene-propylene-diene (EPDM) terpolymers.
    Type: Grant
    Filed: February 4, 2019
    Date of Patent: January 21, 2020
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, Rainer Kolb, Periagaram S. Ravishankar, Phillip T. Matsunaga, Peijun Jiang, Rhutesh K. Shah, Narayanaswami Dharmarajan
  • Patent number: 10457801
    Abstract: Processes are provided which include copolymerization using one or both of a metallocene catalyst capable of producing high molecular weight polymers and a metallocene catalyst capable of producing polymers having 60% or more vinyl terminations. Polymerization processes include dual catalyst polymerization in a single polymerization zone comprising both metallocene catalysts. Other processes include serial or parallel polymerizations in multiple polymerization zones, using either or both catalysts in each polymerization zone. Such polymerization processes produce reactor blends, and are particularly suited for producing copolymer compositions (such as EP or EPDM copolymer compositions) exhibiting improved melt elasticity and rheological properties.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: October 29, 2019
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, Rainer Kolb, Periagaram S. Ravishankar, Phillip T. Matsunaga, Peijun Jiang, Rhutesh K. Shah, Narayanaswami Dharmarajan