Abstract: A device for processing oil or gas well waste solids, the device including a pressurizing discharge unit having a casing. The casing includes a solids inlet and a water inlet. The solids inlet receives treated solids into a front end of the casing, where the treated solids are exposed to a reduced pressure in an internal chamber of the casing of less than atmospheric pressure. The water inlet receives water and adds the water to the treated solids in the internal chamber. The casing includes an extruder screw unit, the extruder screw unit having progressive screw sections located inside the internal chamber and corresponding to conveying mixing and pressurizing screw sections.

Abstract: Provided are systems and methods that relate to separating drilling waste fluids. A method for separating a drilling waste fluid, the method comprising: introducing the drilling waste fluid into a thermal extraction chamber; allowing the drilling waste fluid to flow longitudinally along two screws disposed within the thermal extraction chamber, wherein each screw comprises a shaft, a first flite segment, and a first kneading block sequence; allowing the geometry of the screws to separate drilling waste fluid into evaporated fluid and solids; removing evaporated fluid through a first outlet port; removing solids through a second outlet port.

Abstract: A method may include: heating a hydrocarbon contaminated waste in a first heating unit, vaporizing at least a portion of water and hydrocarbons in the hydrocarbon contaminated waste and generating: a first vaporized stream and a first bottoms stream, heating the first bottoms stream in a second heating unit; vaporizing at least a portion of hydrocarbons in the first bottoms stream and generating: a second vaporized stream and a second bottoms stream, condensing the first vaporized stream to form a first condensed stream; and condensing the second vaporized stream to form a second condensed stream.

Abstract: Provided are systems and methods that relate to separating drilling waste fluids. A method for separating a drilling waste fluid, the method comprising: introducing the drilling waste fluid into a thermal extraction chamber; allowing the drilling waste fluid to flow longitudinally along two screws disposed within the thermal extraction chamber, wherein each screw comprises a shaft, a first flite segment, and a first kneading block sequence; allowing the geometry of the screws to separate drilling waste fluid into evaporated fluid and solids; removing evaporated fluid through a first outlet port; removing solids through a second outlet port.

Abstract: Provided are systems and methods that are related to a fluid processing unit. A method for separating a drilling waste fluid, the method comprising: introducing drilling waste fluid into a thermal extraction chamber; allowing drilling waste fluid to flow longitudinally along two screws disposed within thermal extraction chamber, wherein each screw comprises a shaft, an orifice, and an internal heating element; allowing internal heating element to provide heat to thermal extraction chamber; allowing at least a portion of the drilling waste fluid to evaporate; removing evaporated fluid through a first outlet; removing solids through a second outlet. A thermal extraction chamber for separating drilling waste fluids, wherein thermal extraction chamber comprises: a barrel; a first screw; a second screw, wherein first screw and the second screw comprise a shaft, an orifice, a an internal heating element; an inlet port; a first outlet port; and a second outlet port.

Abstract: A method may include: heating a drilling waste comprising water, oil, and solid particulate; vaporizing at least a portion of the water and oil from the drilling waste to form a vaporized fluid, wherein the step of vaporization is performed at a pressure less than about 101.325 kPa; and condensing the at least a portion of the water and oil to form a recovered fluid emulsion.

Abstract: A method may include: heating a hydrocarbon contaminated waste in a first heating unit, vaporizing at least a portion of water and hydrocarbons in the hydrocarbon contaminated waste and generating: a first vaporized stream and a first bottoms stream, heating the first bottoms stream in a second heating unit; vaporizing at least a portion of hydrocarbons in the first bottoms stream and generating: a second vaporized stream and a second bottoms stream, condensing the first vaporized stream to form a first condensed stream; and condensing the second vaporized stream to form a second condensed stream.

Abstract: A solids discharge assembly for disposing of oil and gas well treated solids, the assembly including a discharge eductor and solids valve. The eductor includes a solids inlet, a fluid inlet, and a discharge outlet. Method and system embodiments for disposing of oil or gas well treated solids are also disclosed.

Abstract: A device for processing oil or gas well waste solids, the device including a pressurizing discharge unit having a casing. The casing includes a solids inlet and a water inlet. The solids inlet receives treated solids into a front end of the casing, where the treated solids are exposed to a reduced pressure in an internal chamber of the casing of less than atmospheric pressure. The water inlet receives water and adds the water to the treated solids in the internal chamber. The casing includes an extruder screw unit, the extruder screw unit having progressive screw sections located inside the internal chamber and corresponding to conveying mixing and pressurizing screw sections.

Abstract: A solids discharge assembly for disposing of oil and gas well treated solids, the assembly including a discharge eductor and solids valve. The eductor includes a solids inlet to receive the treated solids, and, to transfer the treated solids to a chamber of the eductor, a fluid inlet to receive a motive fluid and transport the motive fluid through a tapered nozzle coupled to the fluid inlet, a tip of the tapered nozzle located in the chamber, and a discharge outlet to receive a discharge mixture of the treated solids and the motive fluid, from the chamber, The chamber has a reduced pressure of less than atmospheric pressure when the motive fluid is streaming from the fluid inlet to the discharge outlet. The solids valve is located in a solids conduit coupled to the solids inlet of the eductor. The solids conduit is evacuated.

Abstract: A method may include: heating a drilling waste comprising water, oil, and solid particulate; vaporizing at least a portion of the water and oil from the drilling waste to form a vaporized fluid, wherein the step of vaporization is performed at a pressure less than about 101.325 kPa; and condensing the at least a portion of the water and oil to form a recovered fluid emulsion.