Abstract: A self-contained apparatus for forming metal sheet is adapted for operation within a standard double action press having a base and outer and inner vertically reciprocating slides and includes a basic die mountable to the press and specific tooling replaceably mountable to the basic die. The basic die includes an upper shoe mountable to the outer slide, a reservoir pan mounted atop the base, and hydraulic cylinder assemblies mounted with the pan and mechanically actuatable by the inner slide for providing pressurized fluid to the specific tooling. The specific tooling includes mating upper and lower dies connected to the upper shoe and base, respectively, and movable between open and closed positions.

Abstract: A sheet metal blank positioned upon a lower die is wrapped around an upper die as the upper die is moved down to a closed position by an outer slide, the blank being clamped between the upper and lower dies whereby the periphery of the blank is gripped between a male and female bead mounted all around a part print cavity in the upper and lower dies, respectively. The outer slide then dwells while an inner slide moves down, engaging and actuating cylinder assemblies, causing hydraulic fluid to be forced into a region between the clamped blank and the lower die, the blank being formed into a part print cavity defined in the upper die. The male bead exerts varying control on the sheet to allow it to stretch across portions of the cavity while flowing into other portions of the cavity. A locking mechanism prevents the bending of the dies and holds the dies in a closed position thereby assisting the engagement of the male bead with the female bead.

Abstract: An apparatus for forming a frame member for an automobile from a tube blank applies internal hydraulic pressure to the blank, tangent bends and preforms the internally pressurized blank into a preformed tube having a desired horizontal profile configuration, then forms the preformed tube into a finally formed frame member having a desired vertical profile configuration and a desired, varying cross-sectional configuration by placing the preformed tube in a stuffing ledge apparatus having a lower die with an upwardly facing ledge and vertically extending, punch engaging surfaces and a punch having a downwardly facing ledge and vertically extending, die engaging surfaces, internally pressurizing the tube, and then ramming the punch downwardly to form the tube into the finally formed frame member, the ledges and vertically extending surfaces substantially completely enclosing a portion of the tube before and while the punch and die come together to form the tube into the finally formed frame member.

Abstract: An apparatus for forming a frame member for an automobile from a tube blank applies internal hydraulic pressure to the blank, tangent bends and preforms the internally pressurized blank into a preformed tube having a desired horizontal profile configuration, then forms the preformed tube into a finally formed frame member having a desired vertical profile configuration and a desired, varying cross-sectional configuration by placing the preformed tube in a stuffing ledge apparatus having a lower die with an upwardly facing ledge and vertically extending, punch engaging surfaces and a punch having a downwardly facing ledge and vertically extending, die engaging surfaces, internally pressurizing the tube, and then ramming the punch downwardly to form the tube into the finally formed frame member, the ledges and vertically extending surfaces substantially completely enclosing a portion of the tube before and while the punch and die come together to form the tube into the finally formed frame member.

Abstract: A self-contained apparatus for forming metal sheet is adapted for operation within a standard double action press having a base and outer and inner vertically reciprocating slides and includes a basic die mountable to the press and specific tooling replaceably mountable to the basic die. The basic die includes an upper shoe mountable to the outer slide, a lower shoe mountable atop the base and hydraulic cylinder assemblies connected to the lower shoe and mechanically actuatable by the inner slide for providing pressurized fluid to the specific tooling. The specific tooling includes mating upper and lower dies connected to the corresponding upper and lower shoes and movable between open and closed positions.

Abstract: A portable gas removal system for withdrawing a flammable gas from a low pressure subterranean formation wherein the gas is aspirated from a well with water, the mixture of gas and water are introduced into a receiving chamber where the aspirated gas is stripped and mixed with air and an air-gas mixture is withdrawn having a gas concentration lower than the explosive limit.

Abstract: An apparatus and method relating to an improved die for homogeneously stretch forming sheet metal in standard sized presses without also drawing the sheet metal. The die is comprised of complementary male and female die halves moveable between open and closed positions, and a blank holder member moveable between open and closed positions relative to the female die half. A pair of grippers having mutually facing surfaces is carried by the female die half and the blank holder member. One of the gripper surfaces defines exactly two rectangular shaped beads which extend entirely around the circumference of the male and female die halves, while the other of the gripper surfaces is flat. The beads are equally spaced apart along their lengths and each includes a pair of relatively sharp edges for biting into the sheet metal.

Abstract: An apparatus and a process for burnishing annular surfaces. The apparatus includes a burnishing tool which is actuated to rotate in one direction and then in the opposite direction. The apparatus is used for the burnishing of annular thrust bearings which have oil wick slots and wick slot oil ramps. A rack and pinion connects a tool mounting spindle to an air cylinder and is used to rotate the tool in one direction and then the other direction. The tool has a convexly shaped burnishing surface. The tool's axis of rotation is coaxially aligned with the central axis of the annular surface. The rotation of the tool in one direction and then in the other direction burnishes the thrust surface and the wick slot oil ramps of the bearings. The opposite ends of the rotational burnishing strokes locates the tool in the wick slots so as to leave no stopping imperfection on the thrust surface of the bearing.

Abstract: Process and apparatus for making a metal annular member of precise tolerances and desired surface finish. An external die has a continuous die surface of the configuration desired for the external surface of the metal annular member and an annular ridge surrounding the inside of the die for seating one end of an annular sheet metal blank. A first punch engages the sheet metal blank and drives it into the external die so as to reduce the external diameter of the blank and seat it against the ridge. The precise tolerance of the die surface of the external die determines both the external and at least a portion of the internal dimensions produced in the annular sheet metal blank. The first punch is axially movable to an endmost position wherein substantially all of the blank has been forced into the die. An ejector punch is positioned inside of the external die and operates to provide a portion of the forming die surfaces as well as to eject the completed workpiece.

Abstract: Process and apparatus for making a metal annular member of precise tolerances and desired surface finish. An external die has a continuous die surface of the configuration desired for the external surface of the metal annular member and an annular ridge surrounding the inside of the die for seating one end of an annular sheet metal blank. A first punch engages the sheet metal blank and drives it into the external die so as to reduce the external diameter of the blank and seat it against the ridge. The precise tolerance of the die surface of the external die determines both the external and at least a portion of the internal dimensions produced in the annular sheet metal blank. The first punch is axially movable to an endmost position wherein substantially all of the blank has been forced into the die. An ejector punch is positioned inside of the external die and operates to provide a portion of the forming die surfaces as well as to eject the completed workpiece.

Abstract: A process and apparatus for making a metal annular member of precise tolerances. The workpiece is formed by welding sheet metal into a tube. The workpiece is presized by expanding it and plastically stretching it into a precise predetermined annular configuration adapted to closely fit a post element having a pair of spaced annular liquid seals mounted thereon. The post element and workpiece are positioned within an annular lower outer die. A cup-shaped upper outer die is placed over the lower die and is used to compress the post element to squeeze the liquid seals to expand them. Forming of the workpiece is accomplished by pumping liquid into the post element between the liquid seals forcing the workpiece to expand against the outer dies and the sheet metal at the end portions of the workpiece to feed into the part being formed from between the outer dies and the post element.