Patents by Inventor Ralph M. Fay

Ralph M. Fay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 5609934
    Abstract: An insulation panel is formed comprising a binderless, heat bonded glass fiber insulation board encapsulated within a partially evacuated, gas-tight envelope. The insulation board is formed by laying down discrete length glass fibers into a thin glass fiber mat with the glass fibers lying predominately in and randomly oriented in planes extending substantially parallel to the major surfaces of the thin glass fiber mat. The thin glass fiber mat is layered to form an uncompressed thick glass fiber blanket. The thick glass fiber blanket is heated to a temperature between about 25.degree. C. below and about 20.degree. C. above the strain temperature of the glass fibers; compressed to its final thickness and density; and cooled to form the binderless, heat bonded glass fiber insulation board having glass fibers lying predominately in planes which extend parallel to the major surfaces of the insulation board. The insulation board is encapsulated within the gas-tight envelope to form the insulation panel.
    Type: Grant
    Filed: January 5, 1995
    Date of Patent: March 11, 1997
    Assignee: Schuller INternational, Inc.
    Inventor: Ralph M. Fay
  • Patent number: 5547743
    Abstract: A glass fiber structural panel has one or more planar, thin, high density, glass fiber mat laminates. Each glass fiber mat laminate has layers of glass fiber mat and intermediate layers of pliable, thermoplastic adhesive adhesively bonding the layers of glass fiber mat together to form the planar, thin, high density, glass fiber mat laminate which, after being folded through 180.degree., will return to a planar condition without wrinkles or creases in the major surfaces of the laminate. Bower density glass fiber backing or core layers can be adhesively bonded to the planar, thin, high density, glass fiber mat laminates to inexpensively increase the thickness and sound absorbing properties of the structural panel.
    Type: Grant
    Filed: August 9, 1994
    Date of Patent: August 20, 1996
    Inventors: Joseph Rumiesz, Jr., Dixon R. Walker, Ralph M. Fay
  • Patent number: 5459291
    Abstract: A sound absorption laminate comprises a porous insulation substrate, such as, a thermoplastic glass or polymeric fiber blanket or a foamed polymeric resin sheet and a facing sheet with a high air flow resistance. The facing sheet is adhered to a surface of the porous insulation substrate to augment the acoustical properties of the substrate. With the facing sheet the air flow resistance of the laminate is greater than the air flow resistance of the substrate and the laminate exhibits a higher sound absorption coefficient than the sound absorption coefficient of the substrate. Thus, the laminate exhibits better sound absorption properties than the substrate and is suitable for sound absorption applications for which the substrate alone would not be suitable.
    Type: Grant
    Filed: April 7, 1994
    Date of Patent: October 17, 1995
    Assignee: Schuller International, Inc.
    Inventors: James C. Haines, Ralph M. Fay
  • Patent number: 5368184
    Abstract: A vessel for use in the transportation of cryogenic liquids in over the road cryogenic tankers has a double wall with a highly efficient, relatively light weight fiber glass insulation in the cavity between the walls. The fiber glass insulation increases in density from the inner wall of the cavity to the outer wall of the cavity having the least density adjacent the cold inner wall of the vessel which contains the cryogenic liquid and the highest density adjacent the outer wall of the cavity which is exposed to ambient conditions. One or more layers of reflective septa can be incorporated into the fiber glass insulation to reduce radiant heat transfer.
    Type: Grant
    Filed: December 16, 1992
    Date of Patent: November 29, 1994
    Assignee: Schuller International, Inc.
    Inventors: Ralph M. Fay, Mark A. Albers
  • Patent number: 4913956
    Abstract: A high density moldable fiber glass material is disclosed. The glass fiber is coated with a powdered and liquid binder to form the material wherein the glass fiber is 45-90% and the binder is 10-45% by weight. The binder content is itself comprised of 25-50% of liquid binder and 50-75% of powdered binder.
    Type: Grant
    Filed: May 9, 1989
    Date of Patent: April 3, 1990
    Assignee: Manville Corporation
    Inventors: Ralph M. Fay, Philip F. Miele
  • Patent number: 4726985
    Abstract: A laminate of foil and kraft paper is adhered to the upper face of fiber glass insulation so that the exposed foil reflects radiant heat entering the attic through the roof of a building structure. Relatively thick kraft paper supports the very thin layer of foil without causing a fire hazard due to the use of an inorganic adhesive, such as sodium silicate, to bond the two together and also due to the use of a fire retardant water-based adhesive to bond the foil-kraft laminate to the fiber glass. The laminate is preferably perforated to prevent it from functioning as a vapor barrier.
    Type: Grant
    Filed: December 2, 1986
    Date of Patent: February 23, 1988
    Assignee: Manville Corporation
    Inventors: Ralph M. Fay, Theodore R. Rohweder
  • Patent number: 4595630
    Abstract: An improved process for the preparation of a glass fiber product useful as range insulation for pyrolytic self-cleaning oven units is disclosed. An integral part of the inventive process involves a two stage curing of the insulation product. When range insulation produced by the inventive process is used in pyrolytic self-cleaning oven units, the insulation emits reduced levels of smoke and odor during the self-cleaning cycle.
    Type: Grant
    Filed: June 24, 1985
    Date of Patent: June 17, 1986
    Assignee: Manville Corporation
    Inventor: Ralph M. Fay
  • Patent number: 4435469
    Abstract: A relatively high melting point thermoplastic hot melt adhesive suitable for bonding a paper facing to glass fiber based insulating materials to produce good adhesion and superior water vapor barrier properties, containing in percent by weight:______________________________________ Microcrystalline Wax 8-12% Synthetic Polyethylene Wax 8-12% Hydrocarbon Resin 13-17% Ethylene-Vinyl Acetate 6-12% copolymer Calcium Carbonate Filler Up to 65% BHT antioxidant .002-.
    Type: Grant
    Filed: April 28, 1982
    Date of Patent: March 6, 1984
    Assignee: Manville Service Corporation
    Inventor: Ralph M. Fay