Patents by Inventor Rama RAZEGHI

Rama RAZEGHI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12005655
    Abstract: A main laminate forming a load carrying structure for a wind turbine blade, the main laminate extending in a spanwise direction from a proximal end through a transition region to a distal end, wherein the main laminate comprises: a top side, a bottom side, and a thickness direction extending between the top side and the bottom side; a pultrusion portion including a bottom pultrusion element extending to a transition end of a transition portion located in the transition region of the main laminate; a plurality of stacked fibre-reinforced elements including bottom and top fibre-reinforced elements extending to a transition end of a transition portion located in the transition region, wherein the pultrusion portion and the plurality of fibre-reinforced elements are connected by a joint in the transition region of the main laminate.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: June 11, 2024
    Assignees: LM WIND POWER A/S, BLADE DYNAMICS LIMITED
    Inventors: Rama Razeghi, Klavs Jespersen, Kristen Hanrahan
  • Publication number: 20240117792
    Abstract: A main laminate for a wind turbine blade, a wind turbine blade, and methods for manufacturing such components are disclosed. The main laminate extends along a longitudinal direction and comprising a connector element comprising a conductive mesh portion and an elongated connector part, wherein a connector part length is longer than an edge distance between the conductive mesh portion and a first edge, and wherein a secondary connector portion of the elongated connector part is bendable around a bend axis substantially parallel to the longitudinal direction.
    Type: Application
    Filed: May 3, 2022
    Publication date: April 11, 2024
    Inventors: Rama RAZEGHI, Jeppe Bjørn JØRGENSEN, Paul TODD, Boas EIRIKKSSON
  • Publication number: 20240084777
    Abstract: A wind turbine blade part includes a plurality of precured fibrous elements each having a width defined between a first side and an opposite second side, a thickness defined between an upper surface and an opposite lower surface, a length defined by a first longitudinal end and a second longitudinal end, and a longitudinal direction extending between the first longitudinal end and the second longitudinal end. Each precured fibrous element includes a plurality of unidirectional fiber bundles extending substantially in the longitudinal direction of the precured fibrous element and at least one non-woven fiber strip. The plurality of unidirectional fiber bundles and the at least one non-woven fiber strip are embedded in a polymer matrix. The non-woven fiber strip is arranged between a plurality of first unidirectional fiber bundles and a plurality of second unidirectional fiber bundles of the plurality of unidirectional fiber bundles.
    Type: Application
    Filed: September 8, 2023
    Publication date: March 14, 2024
    Inventors: Dylan Robert Redmond-Gray, Rama Razeghi
  • Publication number: 20230382062
    Abstract: The present invention relates to a method of manufacturing a wind turbine blade shell component (38), the method comprising the steps of providing a plurality of pultrusion plates (64), arranging the pultrusion plates (64) on blade shell material (89) in a mould (77) for the blade shell component, and bonding the pultrusion plates (64) with the blade shell material to form the blade shell component, wherein each pultrusion plate (64) is formed of a pultrusion fibre material comprising glass fibres and carbon fibres. The invention also relates to a reinforcing structure for a wind turbine blade, the reinforcing structure comprising a plurality of pultrusion plates according to the present invention.
    Type: Application
    Filed: November 1, 2021
    Publication date: November 30, 2023
    Inventors: Rama RAZEGHI, Jeppe JØRGENSEN
  • Publication number: 20230358208
    Abstract: The present invention relates to a wind turbine blade (10) comprising an elongate reinforcing structure (62). The reinforcing structure (62) comprises a plurality of strips (63, 64, 65) of fibre-reinforced polymer arranged into adjacent stacks (66) of strips, and at least one alignment member (68). The latter comprises a plurality of alternating horizontal segments (70) and vertical segments (72), wherein a vertical segment of the alignment member is arranged between adjacent stacks of strips, and wherein a horizontal segment of the alignment member is arranged on top of or below each stack of strips. At least one of the vertical segments (72) comprises one or more apertures (84) for allowing resin to flow from one side of the vertical segment to the other side of the vertical segment.
    Type: Application
    Filed: October 18, 2021
    Publication date: November 9, 2023
    Inventor: Rama RAZEGHI
  • Publication number: 20230330953
    Abstract: A precured fibrous composite strip for a load-carrying structure for a wind turbine blade has a first longitudinal end and a second longitudinal end, a first side and a second side with a width defined as the distance between the first side and the second side, and an upper surface and a lower surface with a thickness defined as the distance between the upper surface and the lower surface. The strip includes a taper region with a taper length at the first longitudinal end. The taper region tapers in thickness towards the first longitudinal end. The taper region includes a first taper section proximal to the first longitudinal end and having a first average taper angle, a third taper section distal to the first longitudinal end and having a third average taper angle, and a second taper section between the first taper section and the third taper section.
    Type: Application
    Filed: October 5, 2021
    Publication date: October 19, 2023
    Inventors: Jeppe Bjørn JØRGENSEN, Ole NIELSEN, Rama RAZEGHI
  • Publication number: 20230175476
    Abstract: A method of manufacturing a wind turbine blade, comprising the steps of: placing one or more shell fibre layers on a mould surface of a blade mould, placing a plurality of separately provided preforms directly on the one or more shell fibre layers in a stacked arrangement, infusing and curing the stacked preform arrangement, the one or more shell fibre layers together via a resin in mould cavity of the blade mould to form a wind turbine blade part with a spar cap integrated in a shell part providing part of the aerodynamic shape of the wind turbine blade.
    Type: Application
    Filed: May 8, 2020
    Publication date: June 8, 2023
    Inventors: Rama RAZEGHI, Paul Trevor HAYDEN, Klavs JESPERSEN, Michael LUND-LAVERICK
  • Publication number: 20230141573
    Abstract: The present disclosure relates to a spar cap (10) for a wind turbine blade (1000) comprising: a plurality of spar cap layers (20) and a first interlayer (30) arranged between the first spar cap layer (20a) and the second spar cap layer (20b) and comprising: a number of first interlayer areas (31), including a first primary interlayer area (31a), comprising a first number of interlayer sheets (33) comprising a first plurality of fibres (35); and a number of second interlayer areas (32), including a second primary interlayer area (32a), comprising a second number of interlayer sheets (34) comprising a second plurality of fibres (36), wherein the first number of interlayer sheets (33) is of a different characteristic than the second number of interlayer sheets (34).
    Type: Application
    Filed: April 28, 2021
    Publication date: May 11, 2023
    Inventors: Mahdi BAVILOLIAIE, Jeppe JØRGENSEN, Michael KOEFOED, Jens Zangenberg HANSEN, Thomas MERZHAEUSER, Rama RAZEGHI, Amir RIAHI, Andrew M. RODWELL
  • Publication number: 20230135034
    Abstract: The present disclosure relates to an interlayer for being arranged between a first element and a second element of a fibre reinforced composite material, the interlayer comprises an interlayer sheet comprising one or more fibre layers extending in a fibre layer plane, the one or more fibre layers including a first fibre layer comprising a first plurality of fibres and having a first upper fibre surface and a first lower fibre surface, wherein the interlayer sheet has an upper interlayer surface and a lower interlayer surface and wherein the interlayer comprises a plurality of conductive fibres, wherein each of the plurality of conductive fibres forms part of the upper interlayer surface as well as the lower interlayer surface.
    Type: Application
    Filed: April 28, 2020
    Publication date: May 4, 2023
    Inventors: Mahdi BAVILOLIAIE, Jeppe JØRGENSEN, Rama RAZEGHI, Michael KOEFOED, Jens Zangenberg HANSEN
  • Publication number: 20230119338
    Abstract: The present invention relates to a method of manufacturing a blade shell member for a wind turbine blade. The method comprising providing a blade mould for the blade shell member and arranging a number of fibre-reinforced layers on a blade moulding surface of the blade mould. A first primer layer is applied on top of the fibre-reinforced layers, at a pre-determined spar cap region. Furthermore, a pre-manufactured spar cap having an upper surface, a lower surface, a first side surface, a second side surface, a first end surface and a second end surface is arranged in the pre-manufactured spar cap on the spar cap region, such that the lower surface of the pre-manufactured spar cap contacts the first primer layer arranged on the spar cap region. A second primer layer is also applied to the upper surface of the pre-manufactured spar cap before the step of infusing the blade moulding cavity with resin and curing it.
    Type: Application
    Filed: April 22, 2020
    Publication date: April 20, 2023
    Inventor: Rama RAZEGHI
  • Publication number: 20230083629
    Abstract: A segmented wind turbine blade comprises a first blade segment and a second blade segment connected to the first blade segment by means of male spar part protruding from the second blade segment and received in the cavity of a female spar part of the first blade segment. The first blade segment comprises a spar cap bonded to an inner surface of a shell portion of the first blade segment. The spar cap comprises a longitudinally extending scarf connection between a first spar cap portion made from pultrusions and a second spar cap portion being bonded to an outer surface of the female spar part, wherein the longitudinally extending scarf connection is spaced from, adjoins or partially overlaps the longitudinal inner end of the female spar part in the longitudinal direction of the blade.
    Type: Application
    Filed: April 28, 2020
    Publication date: March 16, 2023
    Inventor: Rama RAZEGHI
  • Publication number: 20230071090
    Abstract: A main laminate forming a load carrying structure for a wind turbine blade, the main laminate extending in a spanwise direction from a proximal end through a transition region to a distal end, wherein the main laminate comprises: a top side, a bottom side, and a thickness direction extending between the top side and the bottom side; a pultrusion portion including a bottom pultrusion element extending to a transition end of a transition portion located in the transition region of the main laminate; a plurality of stacked fibre-reinforced elements including bottom and top fibre-reinforced elements extending to a transition end of a transition portion located in the transition region, wherein the pultrusion portion and the plurality of fibre-reinforced elements are connected by a joint in the transition region of the main laminate.
    Type: Application
    Filed: April 7, 2020
    Publication date: March 9, 2023
    Inventors: Rama RAZEGHI, Klavs JESPERSEN, Kristen HANRAHAN
  • Publication number: 20230072647
    Abstract: The present invention relates to an interlayer sheet for a spar cap comprising: a first fibre layer comprising a first plurality of fibres, having a first upper fibre surface and a first lower fibre surface, a second fibre layer comprising a second plurality of fibres, having a second upper fibre surface and a second lower fibre surface. The first fibre layer is arranged on top of the second fibre layer, such that the first lower fibre surface is in contact with the second upper fibre surface. The first fibre layer is of a different characteristic than the second fibre layer. Furthermore, the present invention relates to a spar cap for a wind turbine blade, comprising a plurality of pre-cured fibre-reinforced elements including at least a first pre-cured fibre-reinforced element and a second pre-cured fibre-reinforced element; and a number of interlayer sheets arranged between the plurality of pre-cured fibre-reinforced elements.
    Type: Application
    Filed: April 28, 2021
    Publication date: March 9, 2023
    Inventors: Madhi BAVILOLIAIE, Jeppe JØRGENSEN, Rama RAZEGHI, Michael KOEFOED, Jens Zangenberg HANSEN, Thomas MERZHAEUSER, Amir RIAHI, Andrew M. RODWELL
  • Publication number: 20230016436
    Abstract: The present invention relates to a reinforcing structure, such as a reinforcing structure for reinforcing a wind turbine blade, comprising: a first composite element layer comprising at least two carbon fibre reinforced composite elements; a second composite element layer comprising one or more carbon fibre reinforced composite elements; an interlayer sandwiched at least partly between the first and the second composite element layer, the interlayer comprising an electrically conductive portion and a non-conductive portion surrounding the conductive portion, the conductive portion abutting exactly two of the carbon fibre reinforced composite elements comprised in the first composite element layer. A method for manufacturing such a structure is also provided.
    Type: Application
    Filed: April 15, 2020
    Publication date: January 19, 2023
    Inventors: Klavs JESPERSEN, Rama RAZEGHI, Dylan REDMOND-GRAY
  • Publication number: 20220134685
    Abstract: Disclosed is a mould tool for manufacturing a plurality of pre-form laminates for a laminate of a wind turbine blade, the mould tool comprising a frame, a first mould surface configured for receiving a first fabric, a second mould surface configured for receiving a second fabric, and a heating arrangement configured to heat the first mould surface and the second mould surface. The mould tool is configured to turn between a first configuration and a second configuration, wherein in the first configuration the first mould surface is facing substantially upwards, and in the second configuration the second mould surface is facing substantially upwards.
    Type: Application
    Filed: February 21, 2020
    Publication date: May 5, 2022
    Inventors: Michael LUND-LAVERICK, Rama RAZEGHI, Klavs JESPERSEN