Abstract: A refrigerator includes a refrigerator cabinet and a refrigerator door for providing access to a compartment within the refrigerator cabinet, the refrigerator door includes a door pan and a plurality of corner brackets. The door pan includes a front surface, four sidewalls members extending rearwardly from the front surface thereby forming four corners, and an inwardly extending flange from each of the four side wall members. Each of the plurality of corner brackets is connected to two flanges of the door pan by clinching to thereby conceal the clinching from consumers of the refrigerator and to provide support to the door pan without welding. A method includes clinching a plurality of corner brackets to inwardly extending flanges of the prepainted door pan without welding to form a door pan assembly and assembling the refrigerator using the door pan assembly.

Abstract: A cabinet structure is thermally insulated by placing a first insulation material directly upon a surface of the cabinet structure and then covering the insulation material with a barrier sheet that is affixed along an annular edge portion thereof to the cabinet structure. In this manner, the insulation material is retained within a chamber defined between the barrier sheet and the cabinet structure. This chamber is then evacuated to a low pressure, generally in the order of 0.1-10 mm Hg, and sealed.