Abstract: Devices are formed to have inner layers that have electronic devices, and an outer passivation layer. A patterned conductor is formed on a first surface of the inner layers, and through conductors (that extend through interior insulator layers) are positioned to electrically connect the patterned conductor to the electronic devices. The patterned conductor includes a pattern of connected linear sections that are parallel to the first surface of the inner layers. The linear sections of the patterned conductor meet at conductor corners, and at least one of the conductor corners of the patterned conductor includes a chamfer side that terminates at the linear sections. Further, the chamfer side is not perfectly diagonal, but instead forms unequal angles with the linear sections that intersect to form the corner.

Abstract: A method of forming a stop layer to prevent dummy vias from connecting to a metal layer and the resulting device are provided. Embodiments include forming a first metal layer in a first dielectric layer; forming a second dielectric layer over a first Nblok layer formed over the first dielectric and first metal layers; forming a third dielectric layer over the second dielectric layer and a second Nblok layer formed over a portion of the second dielectric layer; forming a via and a plurality of vias through the third and second dielectric layers down to the second and first Nblok layers, respectively; removing portions of the second and first Nblok layers through the via and the plurality of vias down to the second dielectric layer and the first metal layer, respectively; removing portions of the third dielectric layer through each via; and filling each via with a second metal layer.

Abstract: A basic building block for wafer scale stacked integrated circuits is disclosed. The building block includes an integrated circuit device having an integrated circuit substrate having a circuit layer sandwiched between a buffer layer and a dielectric layer. The dielectric layer has a top side and a bottom side, the bottom side being in contact with the circuit layer. The top surface of the dielectric layer includes a plurality of pads. Each pad extends above the top surface by a predetermined distance. The pads have dimensions that reduce irregularities in the top surface of the pads. In addition, the pads are arranged in a manner to promote planarization of the surface of the wafer via CMP.

Abstract: A basic building block for wafer scale stacked integrated circuits is disclosed. The building block includes an integrated circuit device having an integrated circuit substrate having a circuit layer sandwiched between a buffer layer and a dielectric layer. The dielectric layer has a top side and a bottom side, the bottom side being in contact with the circuit layer. The top surface of the dielectric layer includes a plurality of pads. Each pad extends above the top surface by a predetermined distance. The pads have dimensions that reduce irregularities in the top surface of the pads. In addition, the pads are arranged in a manner to promote planarization of the surface of the wafer via CMP.

Abstract: A basic building block for wafer scale stacked integrated circuits is disclosed. The building block includes an integrated circuit device having an integrated circuit substrate having a circuit layer sandwiched between a buffer layer and a dielectric layer. The dielectric layer has a top side and a bottom side, the bottom side being in contact with the circuit layer. The top surface of the dielectric layer includes a plurality of pads. Each pad extends above the top surface by a predetermined distance. The pads have dimensions that reduce irregularities in the top surface of the pads. In addition, the pads are arranged in a manner to promote planarization of the surface of the wafer via CMP.

Abstract: A basic building block for wafer scale stacked integrated circuits is disclosed. The building block includes an integrated circuit device having an integrated circuit substrate having a circuit layer sandwiched between a buffer layer and a dielectric layer. The dielectric layer has a top side and a bottom side, the bottom side being in contact with the circuit layer. The top surface of the dielectric layer includes a plurality of pads. Each pad extends above the top surface by a predetermined distance. The pads have dimensions that reduce irregularities in the top surface of the pads. In addition, the pads are arranged in a manner to promote planarization of the surface of the wafer via CMP.

Abstract: A new method of etching metal lines with reduced microloading effect is described. Semiconductor device structures are provided in and on a semiconductor substrate and covered with an insulating layer. A barrier metal layer is deposited overlying the insulating layer and a metal layer is deposited overlying the barrier metal layer. The metal layer is covered with a photoresist mask wherein there are both wide spaces and narrow spaces between portions of the photoresist mask. The metal layer is etched away where it is not covered by the photoresist mask wherein the barrier metal layer is reached within the wide spaces while some of the metal layer remains within the narrow spaces. The metal layer remaining within the narrow spaces is selectively etched away. Thereafter, the barrier metal layer not covered by the photoresist mask is etched away wherein the insulating layer is reached within the wide spaces while some of the barrier metal layer remains within the narrow spaces.

Abstract: A method is disclosed for removing metal from semiconductor substrates, optionally with or without the use of an abrasive slurry, and the attendant problems of defects caused by mechanical scratches, chemical corrosion and oxidation of components as is normally encountered with the well-known chemical-mechanical polishing (CMP) techniques. The metal removal is accomplished by placing a substrate having the metal layer in an electrolytic system in a tank, and rotating a pad against the substrate while passing current through the system including a cathode and the anodic metal layer. Preferably, the pad size is smaller than that of the substrate. The action of the pad against the metal layer moves an additive in the electrolytic solution from high regions to low regions on the metal layer, thus exposing the high regions to be polished away until all the regions are planarized to molecular height of the additive across the whole metal layer.

Abstract: A method of fabricating a semiconductor wafer having at least one integrated circuit, the method comprising the following steps. A semiconductor wafer structure having at least an upper and a lower dielectric layer is provided. The semiconductor wafer structure having a bonding pad area and an interconnect area. At least one active interconnect having a first width is formed in the interconnect area, through the dielectric layers. A plurality of adjacent dummy plugs each having a second width is formed in the bonding pad area, through a portion of the dielectric layers. The semiconductor wafer structure is patterned and etched to form trenches through the upper dielectric layer. The trenches surround each of the at least one active interconnect and the dummy plugs whereby the upper dielectric level between the adjacent dummy plugs is removed. A metallization layer is deposited over the lower dielectric layer, filling the trenches at least to the upper surface of the remaining upper dielectric layer.

Abstract: In accordance with the objects of this invention a new method to prevent copper contamination of the intermetal dielectric layer during etching, CMP, or post-etching and post-CMP cleaning by forming a dielectric cap for isolation of the underlying dielectric layer is described. In one embodiment of the invention, a dielectric layer is provided overlying a semiconductor substrate. A dielectric cap layer is deposited overlying the dielectric layer. A via is patterned and filled with a metal layer and planarized. A copper layer is deposited overlying the planarized metal layer and dielectric cap layer. The copper layer is etched to form a copper line wherein the dielectric cap layer prevents copper contamination of the dielectric layer during etching and cleaning. In another embodiment of the invention, a dielectric layer is provided overlying a semiconductor substrate. A dielectric cap layer is deposited overlying the dielectric layer.