Abstract: A telemetry system for use in a combustion turbine engine (10) having a compressor (12), a combustor and a turbine (16) that includes a sensor (306) in connection with a turbine blade (301) or vane (22). A telemetry transmitter circuit (312) may be affixed to the turbine blade with an electrical connecting material (307) for routing electronic data signals from the sensor (306) to the telemetry transmitter circuit, the electronic data signals indicative of a condition of the turbine blade. A resonant energy transfer system for powering the telemetry transmitter circuit may include a rotating data antenna (314) affixed to the turbine blade or on a same substrate as that of the circuit. A stationary data antenna (320) may be affixed to a stationary component such as a stator (323) proximate and in spaced relation to the rotating data antenna for receiving electronic data signals from the rotating data antenna.

Abstract: The present invention relates to a non-aqueous coating composition comprising: 1) 75 to 99 wt. %, preferably 85 to 95 wt. % of a hard urethane(meth)acrylate polymer or oligomer; and 2) 1 to 25 wt. %, preferably 5 to 15 wt. % of a soft unsaturated urethane(meth)acrylate polymer or oligomer containing allophanate groups.

Abstract: A method of forming a thermocouple (12), including: depositing a first material on a component (10) to form a first leg (14); depositing a second material through a mask (30) to form a pattern (50) on the component (10), the pattern (50) forming a plurality of discrete second leg junction ends (20) and a continuous patch (52) of the second material comprising indiscrete lead ends of the second legs (16), each second leg junction end (20) spanning from a respective junction (18) with the first leg (14) to the continuous patch (52); and laser-ablating the continuous patch (52) to form discrete lead ends (22) of the second legs (16), each lead end (22) electrically connected to a respective junction end (20), thereby forming discrete second legs (16).

Abstract: Methods for laser additive manufacture are disclosed in which a plurality of powder layers (48, 50 and 52) are delivered onto a working surface (54A) to form a multi-powder deposit containing at least two adjacent powders layers in contact, and then applying a first laser energy (74) to a first powder layer (48) and a second laser energy (76) to a second powder layer (52) to form a section plane of a multi-material component. The multi-powder deposit may include a flux composition that provides at least one protective feature. The shapes, intensities and trajectories of the first and second laser energies may be independently controlled such that their widths are less than or equal to widths of the first and second powder layers, their intensities are tailored to the compositions of the powder layers, and their scan paths define the final shape of the multi-material component.

Abstract: Turbine and compressor casing abradable component embodiments for turbine engines, with composite grooves and vertically projecting rows of ridges in planform patterns, establishing upper and lower wear zones. The lower wear zone reduces, redirects and/or blocks blade tip downstream airflow leakage, while the upper wear zone is optimized to minimize blade tip gap and wear by being more easily abradable than the lower zone. An elongated first ridge in the lower wear zone terminates in a continuous surface plateau. A plurality of second ridges or nibs, separated by grooves, project from the plateau, forming the upper wear zone. Each of the second ridges has a planform cross section smaller than the plateau planform cross section and a height smaller than the first ridge height. Some embodiments of the second ridges have spacing, planform cross sections, heights and separating groove dimensions selected for shearing when contacted by turbine blade tips.

Abstract: Aqueous polyurethane coating compositions are disclosed in this specification. The aqueous polyurethane coating compositions contain a polycarbonate-polyurethane resin component and a water-dilutable, ethylenically unsaturated polyurethane polyol component.

Abstract: A telemetry system for use in a combustion turbine engine (10) that includes a first sensor (306) in connection with a turbine blade (301) or vane (22). A first telemetry transmitter circuit (312) is affixed to the turbine blade and routes electronic data signals, indicative of a condition of the blade, from the sensor to a rotating data antenna (314) that is affixed to the turbine blade or is on a same substrate as that of the circuit. A stationary data antenna (333) may be affixed to a stationary component (323) proximate and in spaced relation to the rotating data antenna for receiving electronic data signals from the rotating data antenna. A second sensor (335) transmits electronic data signals indicative of the stationary component to a second telemetry circuit (332), which routes the signals to the stationary antenna. The stationary antenna transmits the electronic data signals to a receiver (338).

Abstract: An integrated, self-powered, sensing and transmitting module (300) that can be placed within an operating environment, such as by being affixed to a gas turbine engine component, in order to sense the local operating environment and to deliver real-time operating environment data to a location outside of the environment. Such a module may integrate a power element (302); a sensing element 9304); and a transmitting element (308) on a single substrate (320) within a single housing (310). Both sensors and circuitry components are formed directly on or in the substrate in novel configurations to decrease the size and weight of the module.

Abstract: A method for additive manufacturing with multiple materials. First (48), second (50), and third (52) adjacent powder layers are delivered onto a working surface (54A) in respective first (73), second (74), and third (75) area shapes of adjacent final materials (30, 44, 45) in a given section plane of a component (20). The first powder may be a structural metal delivered in the sectional shape of an airfoil substrate (30). The second powder may be a bond coat material delivered in a sectional shape of a bond coat (45) on the substrate. The third powder may be a thermal barrier ceramic delivered in a section shape of the thermal barrier coating (44). A particular laser intensity (69A, 69B) is applied to each layer to melt or to sinter the layer. Integrated interfaces (57, 77, 80) may be formed between adjacent layers by gradient material overlap and/or interleaving projections.

Abstract: A gas turbine component (49) may be instrumented to provide a plurality of signals indicative of thermal measurements in a high temperature combustion environment of the gas turbine. A thermocouple arrangement may include a first thermocouple leg (50) disposed within a thickness of the component. At least two or more thermocouple legs (52, 53, 54) is each electrically connected to the first leg to form individual thermocouple junctions (56, 57, 58, 59) along the first leg for conversion of respective thermal gradients to respective electrical signals, such as electromotive force (emf) based voltages. The thermocouple arrangement may be used in combination with a thermographic system (70) to calculate heat flux over a region of the turbine component.

Abstract: The present invention relates to a non-aqueous coating composition comprising: 1) 75 to 99 wt. %, preferably 85 to 95 wt. % of a hard urethane(meth)acrylate polymer or oligomer; and 2) 1 to 25 wt. %, preferably 5 to 15 wt. % of a soft unsaturated urethane(meth)acrylate polymer or oligomer containing allophanate groups.

Abstract: In a telemetry system for use in an engine, a circuit structure (34) affixed to a moving part (20) of the engine is disposed for amplifying information sensed about a condition of the part and transmitting the sensed information to a receiver external to the engine. The circuit structure is adapted for the high temperature environment of the engine and includes a differential amplifier (102, 111) having an input for receiving a signal from a sensor (101, 110) disposed on the part. A voltage controlled oscillator (104, 115) with an input coupled to the output of the amplifier produces an oscillatory signal having a frequency representative of the sensed condition. A buffer (105, 116) with an input coupled to the output of the oscillator buffers the oscillatory signal, which is then coupled to an antenna (26) for transmitting the information to the receiver.

Abstract: A process of directly coating a metal substrate and curing the coating using radiation sources such as UV radiation having a wavelength of 200 nm and above. Furthermore, compositions of the invention can be used as a tie-coat for coatings that do not bond well directly to various metal substrates.

Abstract: A telemetry system for use in a combustion turbine engine (10) having a compressor (12), a combustor and a turbine (16) and includes a sensor (118) in connection with a turbine blade (111) or vane (23). A transmitter assembly (117) includes a telemetry transmitter circuit/transceiver may be affixed on a turbine blade (111) or seal plate (115) proximate the turbine blade with a first connecting material (119) deposited on the turbine blade (111) for routing electronic data signals, indicative of a condition of the turbine blade (111), from the sensor (118) to the telemetry transmitter circuit/transceiver. An induction power system for powering the telemetry transmitter circuit/transceiver may include a rotating data antenna (116) affixed to the seal plate (115) with an electrical connection (122) between the telemetry transmitting circuit/transceiver for routing electronic data signals from the telemetry transmitter circuit/transceiver to the rotating data antenna (119).

Abstract: A circuit assembly (34) resistant to high-temperature and high g centrifugal force is disclosed. A printed circuit board (42) is first fabricated from alumina and has conductive traces of said circuit formed thereon by the use of a thick film gold paste. Active and passive components of the circuit assembly are attached to the printed circuit board by means of gold powder diffused under high temperature. Gold wire is used for bonding between the circuit traces and the active components in order to complete the circuit assembly (34). Also, a method for manufacturing a circuit assembly resistant to elevated temperature is disclosed.

Abstract: A telemetry system for use in a combustion turbine engine (10) having a compressor (12), a combustor and a turbine (16) that includes a sensor (50, 74) in connection with a turbine blade (18) or vane (22). A telemetry transmitter circuit (210) may be affixed to the turbine blade (18) with a first connecting material (52, 152) deposited on the turbine blade (18) for routing electronic data signals from the sensor (50, 74) to the telemetry transmitter circuit (210), the electronic data signals indicative of a condition of the turbine blade (18). An induction power system for powering the telemetry transmitter circuit (210) may include a rotating data antenna (202) affixed to the turbine blade (18) with a second connecting material (140) deposited on the turbine blade (18) for routing electronic data signals from the telemetry transmitter circuit (210) to the rotating data antenna (202).

Abstract: A peer-to-peer network has a server that maintains a list of addresses of clients connected to the peer-to-peer network. The server generates seed lists for each of the clients connected to the network from the server maintained list. The clients conduct peer-to-peer searches using the seed list provided by the server. The seed lists may be either randomly generated or generated to facilitate network objectives. The clients may periodically request seed list refreshing. The peer-to-peer network may further include authentication and authorization search security checks.

Abstract: A diagnostic system and method for monitoring operating conditions of turbine machine components (18, 19, 22, 23) that comprise one or more non-contact sensors (24, 31) that detect an operating condition of a turbine component (18, 19, 22, 23) over a defined region of the component. In addition, point sensors (50) are provided that detect and monitor the same operating condition within the defined region. Data generated from the point sensor (50) is used to calibrate the non-contact sensor (24, 31) and the data generated by the non-contact sensor (24, 31).

Abstract: A circuit assembly (34) resistant to high-temperature and high g centrifugal force is disclosed. A printed circuit board (42) is first fabricated from alumina and has conductive traces of said circuit formed thereon by the use of a thick film gold paste. Active and passive components of the circuit assembly are attached to the printed circuit board by means of gold powder diffused under high temperature. Gold wire is used for bonding between the circuit traces and the active components in order to complete the circuit assembly (34). Also, a method for manufacturing a circuit assembly resistant to elevated temperature is disclosed.

Abstract: A tungsten bronze structured ceramic material as a thermal barrier coating is described wherein the tungsten bronze structured ceramic coating material has the formula AO—BvOw—CyOz where O stands for Oxygen, A stands for a 2+ or a 1+ cation, B stands for a 2+ or 3+ cation and C stands for a 4+ or a 5+ cation. The thermal barrier coating may be applied for gas turbine components.