Abstract: A fabric material includes a plurality of synthetic yarns, the yarns including staple fibers having a range of denier values. The polyester staple fibers have deniers ranging from about 0.5 denier per filament to about 2.0 denier per filament. Additionally, more than 50% of the staple fibers present in the fabric possess a length of greater than 1 inch.

Abstract: A fabric material includes a plurality of synthetic yarns, the yarns including staple fibers having a range of denier values. The polyester staple fibers have deniers ranging from about 0.5 denier per filament to about 2.0 denier per filament. Additionally, more than 50% of the staple fibers present in the fabric possess a length of greater than 1 inch.

Abstract: A face mask includes a piece of fabric including a main body portion, a first leg extending from first side of the main body portion, and a second leg extending from a second side of the main body portion. A first plurality of slots are arranged along a first side perimeter of the main body portion, and a second plurality of slots are arranged along a second side perimeter of the main body portion. At least one first fold in the piece of fabric extends between the first plurality of slots and at least one second fold extends between the second plurality of slots. The first plurality of slots are aligned and the first leg extends through the first plurality of slots. The second plurality of slots are also aligned and the second leg extends through the second plurality of slots.

Abstract: Methods for stabilizing insulation and constructing garments from the insulation are disclosed. Methods include arranging the fibers into a plurality of bundle structures. The fibers may be synthetic fibers. The method may include receiving the bundle structures into bundle channels. The bundle channels are formed by tacks. The bundle channels enable the uniform distribution of the bundle structures prior to stitching quilting stitch lines. Multiple quilting stitch lines are stitched after the bundle structures are uniformly distributed. The quilting stitch lines are orthogonal to the longitudinal axis of the bundle structures. The quilting stitch lines provide lateral as well as longitudinal stabilization of the uniform density of the bundle structures. The distance between the quilting stitch lines may be based on the loft of the fibers and/or a required durability of the garment. The quilting stitch lines are generally horizontal, while the longitudinal axis of the bundle structures are vertical.

Abstract: A face mask includes a piece of fabric including a main body portion, a first leg extending from first side of the main body portion, and a second leg extending from a second side of the main body portion. A first plurality of slots are arranged along a first side perimeter of the main body portion, and a second plurality of slots are arranged along a second side perimeter of the main body portion. At least one first fold in the piece of fabric extends between the first plurality of slots and at least one second fold extends between the second plurality of slots. The first plurality of slots are aligned and the first leg extends through the first plurality of slots. The second plurality of slots are also aligned and the second leg extends through the second plurality of slots.

Abstract: Methods for stabilizing insulation and constructing garments from the insulation are disclosed. Methods include arranging the fibers into a plurality of bundle structures. The fibers may be synthetic fibers. The method may include receiving the bundle structures into bundle channels. The bundle channels are formed by tacks. The bundle channels enable the uniform distribution of the bundle structures prior to stitching quilting stitch lines. Multiple quilting stitch lines are stitched after the bundle structures are uniformly distributed. The quilting stitch lines are orthogonal to the longitudinal axis of the bundle structures. The quilting stitch lines provide lateral as well as longitudinal stabilization of the uniform density of the bundle structures. The distance between the quilting stitch lines may be based on the loft of the fibers and/or a required durability of the garment. The quilting stitch lines are generally horizontal, while the longitudinal axis of the bundle structures are vertical.