Abstract: A transfer case for a four wheel drive vehicle providing a central shaft defining a first output concentrically surrounded by a forward high/low drive range gear set and an aft dual planetary inter-axle differential gear set. A range clutch collar is disposed between the gear sets for selectively providing four wheel drive low range, neutral, and full-time four wheel drive high range. Likewise, a mode sleeve is disposed between the gear sets for selectively locking the differential gear set when the vehicle is shifted into its four wheel low range. Inner and outer relatively rotational drum housings surround the aft dual planetary differntial gear set for defining an annular viscous fluid coupling chamber therebetween.

Abstract: The present invention provides a motor vehicle cold shift assist system for selectively actuating an axle connecting mechanism to automatically connect the non-driven wheels to its associated axle drive mechanism immediately following synchronization for counteracting the inertial loading acting on the transfer case synchronizer clutch mechanism. The axle connecting mechanism is actuated prior to the transfer case being locked in the four-wheel drive mode. As such, the present invention substantially reduces the shift resistance and gear clash encountered upon the vehicle operator shifting into the four-wheel drive mode during cold weather conditions.

Abstract: An improved power take-off arrangement for a transfer case which is readily incorporated into a planetary gear reduction assembly without necessitating excessive redesign of the transfer case. The power take-off arrangement includes utilization of a bearing support member for eliminating excessive eccentric loading during power take-off operation while providing improved centering and piloting capabilities.

Abstract: A transfer case for a four wheel drive vehicle providing a central shaft defining a first output concentrically surrounded by a forward high/low drive range gear set and an aft dual planetary inter-axle differential gear set. A range clutch collar is disposed between the gear sets for selectively providing four wheel drive low range, neutral, and full-time four wheel drive high range. Likewise, a mode sleeve is disposed between the gear sets for selectively locking the differential gear set when the vehicle is shifted into its four wheel low range. Inner and outer relatively rotational drum housings surrounded the aft dual planetary differential gear set for defining an annular viscous fluid coupling chamber therebetween.

Abstract: A shift apparatus for shifting a transfer case between a two-wheel drive mode and a four-wheel drive mode. The shift apparatus includes a sector plate supported within the transfer case for rotation about an axis. A first pin member is biased into engagement with a first surface of the sector plate. The first pin member is adapted to move a first shift fork in response to selective rotation of the sector plate between first and second positions corresponding to the two-wheel drive mode and the four-wheel drive mode of the transfer case. The sector plate first surface has a first cam edge provided for positioning the first shift fork in the first position, a second cam edge for moving the first shift fork between the first position and the second position in response to rotation of the sector plate, and a third cam edge for retaining the said first shift fork in the second position upon continued rotation of the sector plate.

Abstract: A dual planetary differential for a two wheel/four wheel drive vehicle transfer case mechanism providing an unequal torque split between the front and rear wheels during its full-time four wheel drive operation. The dual planetary gear set may be shifted by means of a mode clutch to provide either four wheel drive with full-time differentiation between the front and rear wheels or a part-time four wheel drive mode wherein the dual planetary is in a locked-up condition. The first and second sun gears of the dual planetary have unequal diameters with differing numbers of teeth such that, for example, proportionally more torque is transferred to the rear wheels than the front wheels. The sun gears have complementary frusto-conical web portions arranged in a juxtaposed compact manner within the transfer case.