Abstract: An engine has a cylinder block defining a cooling circuit with an inlet passage adjacent to a first end of the block and fluidly connected to a continuous open channel positioned between a side wall of the block and a plurality of in-line cylinders. The channel intersects a block deck face and extends alongside each cylinder of the plurality of cylinders. The channel is configured to direct coolant to a cylinder head.

Abstract: An engine cylinder block forms a cooling jacket adjacent to a cylinder and that intersects a deck face adapted to mate with a cylinder head. The cooling jacket has an inlet passage intersecting a mounting face adapted to mate with a coolant pump housing. The block forms a vent passage extending from the cooling jacket to the mounting face. The pump housing forms a volute adapted to receive an impeller. The housing forms a discharge passage that fluidly connects to the inlet passage of the block. The pump housing also forms a vent passage the fluidly connects with the vent passage of the block. The vent passages of the block and pump housing are positioned between the deck face of the block and the inlet and discharge passages when the pump housing is connected to the engine block.

Abstract: Methods and systems are provided for reducing condensate accumulation at a charge air cooler (CAC) during cold ambient conditions. During defrosting conditions, an air conditioner may be operated to dehumidify a cabin space while heat is rejected into a cooling circuit. Warm coolant may be directed to a CAC bypassing a radiator to expedite CAC heating.

Abstract: An engine cooling system is provided with an internal combustion engine defining a head cooling jacket and a block cooling jacket in a split flow configuration. A first thermostat is positioned at an outlet of the block cooling jacket and configured to control coolant flow therethrough. A second thermostat is positioned to receive coolant flow from the first thermostat and the head cooling jacket. The first and second thermostats are in a thermostat assembly within a housing. In response to coolant temperature being below a first threshold, a first and a second thermostat downstream of the engine in a thermostat assembly are closed such that coolant flows through a head jacket and the thermostat assembly to a pump, and such that coolant in the head jacket entrains a trickle flow of coolant from a block jacket through an interbore cooling passage, thereby cooling an interbore region.

Abstract: An engine has a cylinder block defining a cooling circuit with an inlet passage adjacent to a first end of the block and fluidly connected to a continuous open channel positioned between a side wall of the block and a plurality of in-line cylinders. The channel intersects a block deck face and extends alongside each cylinder of the plurality of cylinders. The channel is configured to direct coolant to a cylinder head.

Abstract: An engine cylinder block forms a cooling jacket adjacent to a cylinder and that intersects a deck face adapted to mate with a cylinder head. The cooling jacket has an inlet passage intersecting a mounting face adapted to mate with a coolant pump housing. The block forms a vent passage extending from the cooling jacket to the mounting face. The pump housing forms a volute adapted to receive an impeller. The housing forms a discharge passage that fluidly connects to the inlet passage of the block. The pump housing also forms a vent passage the fluidly connects with the vent passage of the block. The vent passages of the block and pump housing are positioned between the deck face of the block and the inlet and discharge passages when the pump housing is connected to the engine block.

Abstract: Methods and systems are provided for a dual loop coolant system used to control an engine transmission oil temperature. In one example, a high temperature coolant loop comprises a first heat exchanger and a control valve positioned upstream of the first heat exchanger whose coolant flow is separate from a second, low temperature coolant loop containing a second heat exchanger. An engine fluid circuit fluidically coupling the first heat exchanger, second heat exchanger, and an engine system component via a bypass valve positioned between the first heat exchanger and the second heat exchanger.

Abstract: Methods and systems are provided for reducing condensate accumulation at a charge air cooler (CAC) during cold ambient conditions. During defrosting conditions, an air conditioner may be operated to dehumidify a cabin space while heat is rejected into a cooling circuit. Warm coolant may be directed to a CAC bypassing a radiator to expedite CAC heating.

Abstract: A fuel cell system having a fuel cell with a first reactant inlet, a first reactant outlet, a second reactant inlet, a second reactant outlet, a coolant inlet and coolant outlet. A first reactant supply subsystem supplies a first reactant incoming stream to the first reactant inlet of the fuel cell, and a second reactant supply subsystem supplies a second reactant incoming stream to the second reactant inlet of the fuel cell. A first reactant recirculation subsystem recirculates at least a portion of a first reactant exhaust stream from the first reactant outlet to the first reactant inlet. A second reactant recirculation subsystem can be provided for recirculating at least a portion of a second reactant exhaust stream from the second reactant outlet to the second reactant inlet. The first reactant is an oxidant gas and preferably an oxygen enriched gas. The oxygen enriched gas is preferably a mixture of oxygen and a gas which is inert to the fuel cell stack.

Abstract: An electrochemical cell system has a fuel cell power module and an electric energy storage module. The system further has an adaptive energy management controller connected to the fuel cell power module and the electric energy storage module for regulation of operation of the fuel cell power module. The adaptive energy management controller has a measurement device for measuring a process parameter indicative of the power or current drawn by the load or the current requested by the load. The controller further has a calculation and storage device for calculating and storing a time average value indicative of the power drawn over a first pre-set time period. The stored average value is used as an actual current draw request set-point signal by the adaptive energy management controller for regulating the operation of the fuel cell power module for a second time period following the first time period. The time average is a moving time average, a mean value or an endpoint-to-endpoint average.

Abstract: A fuel cell powered vehicle includes a fuel cell power module having at least one fuel cell electrically connected to a drive unit for delivering power to the drive unit, a battery pack having at least one battery electrically connected to the drive unit for independently delivering power to the drive unit, and an ultra-capacitor pack having at least one ultra-capacitor electrically connected to the drive unit for independently delivering power to the drive unit. When the power requirement is low, only the fuel cell power module delivers electric power to the drive unit. The battery pack supplements the power to the drive unit for medium power requirements. The ultra-capacitor pack supplements the power to the drive unit for high power requirements. The ultra-capacitor pack can be recharged by regenerative braking.

Abstract: During testing, a controllable condition of the fuel cell is controlled based on a control value, and a measurable condition of the fuel cell is measured to provide a data value. A data processor receives a user-readable input value and provides a user-readable output value. The user-readable input value is converted to the control value and the data value is converted to the user readable output value. A mapped file is generated by and is accessible by the data processor. The mapped file includes a plurality of tag records including a control tag record for storing the control value and a data tag record for storing the data value.

Abstract: A system and method in a data processor for controlling a controllable condition of a fuel cell via a control device is provided. The system and method involve (a) providing a script language comprising a control command type having an operating level field for receiving a selected operating level of the control device; (b) deriving a control command from the control command type by inserting the selected operating level of the control device into the operating level field of the control command; (c) writing a test script using the script language such that the test script includes the control command; (d) compiling the test script to provide a test program; and, (e) controlling the control device according to the test program.

Abstract: The electrical energy produced by a fuel cell under test is typically dumped in the form of heat energy radiated from a controllable variable load included in a conventional fuel cell testing system. This practice is wasteful since the electrical energy produced is not immediately employed to do useful work, stored for later use or sold to a power company after appropriate conversion. According to aspects of some embodiments of the present invention there is provided a fuel cell testing system having an energy conversion system that converts electrical energy produced by a fuel cell under test into another reliable form of energy that can be employed for some useful end, as opposed to simply dumping it as radiated heat energy.

Abstract: During testing, a controllable condition of the fuel cell is controlled based on a control value, and a measurable condition of the fuel cell is measured to provide a data value. A data processor receives a user-readable input value and provides a user-readable output value. The user-readable input value is converted to the control value and the data value is converted to the user readable output value. A mapped file is generated by and is accessible by the data processor. The mapped file includes a plurality of tag records including a control tag record for storing the control value and a data tag record for storing the data value.