Abstract: A composite wall panel is provided. The composite wall panel comprises a first layer of molded structural material and a second layer of molded structural material. An insulating foam layer is disposed between the first and second molded structural layers. The foam layer includes a first major side in contact with the first layer of molded structural material and a second major side in contact with the second layer of molded structural material. The first and second major sides of the insulating foam layer each have at least one groove. Each groove has at least one groove shoulder. At least one connector is configured to anchor the first and second layers of structural material to the insulating foam layer. The first and second layers of molded structural material extend into the grooves and under the groove shoulders to form a mechanical engagement between the insulating foam layer and the first and second layers of molded structural material.

Abstract: A synthetic building panel configured to cover a wall surface is provided. The synthetic building panel includes a plurality of slurry-based layers and a plurality of reinforcement layers interspersed between and in contact with the plurality of slurry-based layers. The material forming the slurry-based layers is a polymer modified inorganic binder material.

Abstract: A building wall construction for walls having framing members includes an insulating panel having an interior surface and an exterior surface substantially parallel to the interior surface. The interior surface includes three or more substantially linear, substantially parallel, spaced apart recesses. The wall construction also includes a fastener configured to fix the panel relative to a wall framing member.

Abstract: A storm-shutter assembly includes a panel having an opening, a window held in the opening and a seal provided along a perimeter of the panel.

Abstract: A composite wall panel is provided. The composite wall panel comprises a first layer of molded structural material and a second layer of molded structural material. An insulating foam layer is disposed between the first and second molded structural layers. The foam layer includes a first major side in contact with the first layer of molded structural material and a second major side in contact with the second layer of molded structural material. The first and second major sides of the insulating foam layer each have at least one groove. Each groove has at least one groove shoulder. At least one connector is configured to anchor the first and second layers of structural material to the insulating foam layer. The first and second layers of molded structural material extend into the grooves and under the groove shoulders to form a mechanical engagement between the insulating foam layer and the first and second layers of molded structural material.

Abstract: A structurally enhanced, insulating sheathing (10) and method of sheathing a frame of the type used in constructing a building are disclosed. In one embodiment, the sheathing includes an insulating layer of material (14) attached to a structural layer of material (12) formed of a plurality of fibers (12al-12an), preferably biased in first and second directions (D1, D2) relative to a common axis, such as the longest centerline of the sheathing. The fibers form a grid (12c) having a plurality of openings (12d) that are capable of receiving an adhesive (A3) for attaching the sheathing to a stable mounting structure, such as a frame. Preferably, the adhesive is capable of penetrating at least partially into the openings to ensure that a secure, lasting bond is formed. In a second embodiment the sheathing includes a multilayer polymer film with a low melting point adhesive thereon.

Abstract: A structurally enhanced, insulating sheathing (10) and method of sheathing a frame of the type used in constructing a building are disclosed. In one embodiment, the sheathing includes an insulating layer of material (14) attached to a structural layer of material (12) formed of a plurality of fibers (12al-12an), preferably biased in first and second directions (D1, D2) relative to a common axis, such as the longest centerline of the sheathing. The fibers form a grid (12c) having a plurality of openings (12d) that are capable of receiving an adhesive (A3) for attaching the sheathing to a stable mounting structure, such as a frame. Preferably, the adhesive is capable of penetrating at least partially into the openings to ensure that a secure, lasting bond is formed. In a second embodiment the sheathing includes a multilayer polymer film with a low melting point adhesive thereon.