Abstract: The invention provides for a collapsible steering column assembly and method for applying a varying resultant force to resist the collapse of the steering column assembly during an emergency condition. The steering column assembly includes a column jacket adapted to be releasably coupled to the frame for movement along the longitudinal axis L in the emergency condition. The column jacket includes an anvil and is supported by a support bracket. An absorbing strap secured to the supporting bracket is routed around the anvil. The absorbing strap is plastically deformed as the column jacket moves along axis L and an actuator supported by the support bracket applies a force against the absorbing strap. The actuator selectively varies the applied for as the absorbing strap is drawn over the anvil in the emergency condition to optimize the resultant force for the emergency condition.

Abstract: A collapsible steering column assembly has a steering column with a jacket movable along a longitudinal axis for telescoping and collapsing movement. The jacket is movable about a pivot axis for tilting movement between an upper and a lower limit. A biasing device includes a fixed arm and a rake arm for urging the jacket toward the upper limit. A support bracket is detachably coupled to a mounting component connected to the vehicle. The support bracket is coupled to and supports the jacket during the movements and is movable with the jacket during the collapsing movement. A friction member is mounted to the support bracket and at least partially encircles the fixed arm and engages the fixed arm to form a friction-fit. The friction member slides along the fixed arm during the collapsing movement for transferring energy from the jacket and the support bracket to the biasing device.

Abstract: A steering column assembly for a vehicle includes a support bracket and a column jacket coupled to the support bracket. A compression bracket is mounted to the column jacket. A clamping device is disposed on the support bracket and has a rake bolt extending through the support bracket and the compression bracket for applying a frictional force on the support bracket to prevent telescoping and tilting movement of the column jacket and the compression bracket relative to the support bracket. An actuation mechanism is coupled to the support bracket. The actuation mechanism rotates the rake bolt in a first direction to prevent telescoping and tilting movement of the column jacket. Likewise, the actuation mechanism rotates the rake bolt in a second direction to permit telescoping movement of the column jacket and the compression bracket relative to the actuation mechanism and the support bracket and tilting movement.

Abstract: An adjustable steering column assembly having an outer jacket and an inner jacket slidably disposed in the outer jacket for telescoping movement is disclosed. The assembly includes a locking device having a pivot pin coupled to the outer jacket and defining a pin axis. A pawl is coupled to the pivot pin and a lever having a cam surface is coupled to the pawl. The pawl rotates about the pin axis between an engaged position engaging the inner jacket and a disengaged position disengaging the inner jacket for preventing and allowing the telescoping movement, respectively. An extension is movable between a first position engaging a first portion of the cam surface and a second position engaging a second portion of the cam surface for moving the lever away from the inner jacket and causing the pawl to rotate about the pin axis to disengage the pawl from the inner jacket.

Abstract: An adjustable steering column assembly of a vehicle has a central lock device for selectably locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The lock device has an actuator preferably having an outer member supported operably by a guide feature carried between the outer member and the bracket for movement along a first centerline traverse to the steering shaft. The bracket also supports a lever of the actuator for movement along a second centerline that intersects the first centerline. At least one roller is located in a raceway defined between the outer member and the lever. Because the raceway is angled with respect to both the first and second centerlines, motion of the lever along the second centerline is converted to motion of the second member along the traversing first centerline.

Abstract: The invention provides for a collapsible steering column assembly and method for applying a varying resultant force to resist the collapse of the steering column assembly during an emergency condition. The steering column assembly includes a column jacket adapted to be releasably coupled to the frame for movement along the longitudinal axis L in the emergency condition. The column jacket includes an anvil and is supported by a support bracket. An absorbing strap secured to the supporting bracket is routed around the anvil. The absorbing strap is plastically deformed as the column jacket moves along axis L and an actuator supported by the support bracket applies a force against the absorbing strap. The actuator selectively varies the applied for as the absorbing strap is drawn over the anvil in the emergency condition to optimize the resultant force for the emergency condition.

Abstract: An adjustable steering column assembly of a vehicle has a central lock device for selectably locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The lock device has a roller actuator preferably having inner outer members with a lever supported operably in between by a guide feature for movement along a first centerline substantially parallel to the steering shaft. Preferably, cam couplers are located between the outer member and the lever and the inner member and the lever for converting movement of the lever along the centerline to longitudinal movement of a carrier that traverses the centerline.

Abstract: A steering column assembly of a vehicle has a releasable push/pull lock device for selectably locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The lock device has a toggle apparatus having a push/pull lever that may extend substantially parallel to a rotating axis of the steering shaft and move in a first direction along its length and between locked and unlocked positions. A carrier of the device connects to the toggle apparatus and moves along its length in a second direction that may be perpendicular to the first direction and as the lever moves between the locked and unlocked positions. Preferably, an indexing apparatus is generally carried between the carrier and at least one of the housing and the bracket for selecting adjustment of the steering column assembly when the device is in the unlocked position.

Abstract: A steering column assembly includes a rake adjustment mechanism, and is attached to a vehicle by a mounting bracket. A rake bracket is coupled to the mounting bracket. A column jacket is collapsible in response to an emergency event and is supported by the mounting bracket and the rake bracket, and is rotationally moveable with the rake bracket about a rake axis relative to the mounting bracket. An instrument cluster is coupled to the rake bracket for movement along with the rake bracket and the column jacket to prevent obstruction of the instrument cluster by a steering wheel upon re-positioning the steering wheel, while not restricting movement of the column jacket during collapse of the column jacket in response to the emergency event. A dynamic absorber interconnects the instrument cluster and the rake bracket to reduce vibration of the steering column assembly caused by additional weight of the instrument cluster.

Abstract: A steering column assembly is moveable in a rake direction and a telescope direction and extends along a longitudinal axis. The assembly includes a compression bracket mounted to a column jacket. A rake bracket is disposed over the compression bracket. The rake bracket defines a rake slot and includes a rake tooth rack disposed in the rake slot. The compression bracket defines a telescoping slot and includes a telescope tooth rack disposed in the telescope slot. A telescoping lock is disposed within the telescoping slot. A rake lock is disposed within the rake slot. A cam mechanism moves the rake lock into interlocking engagement with the rake tooth rack and moves the telescope lock into interlocking engagement with the telescope tooth rack when in the lock position, and disengages the rake lock from the rake tooth rack and the telescope lock from the telescope tooth rack when in the adjustment position.

Abstract: A telescoping steering column assembly and method of manufacturing the assembly are disclosed. The assembly includes an outer jacket defining at least one hole and a central axis. An inner jacket is disposed in the outer jacket and slides relative to the outer jacket along the central axis. A plug having a body portion and a flange extending radially outwardly from the body portion is disposed in the hole of the outer jacket. The plug defines at least one channel and the plug is heated to create a molten material that flows into the channel of the plug for securing the plug within the hole to prevent movement of the plug along the central axis and for aligning the inner jacket within the outer jacket to allow the inner jacket to slide within the outer jacket.

Abstract: The invention provides a steering column assembly for a vehicle. The steering column assembly includes a steering column operable to adjustably support a steering wheel in the vehicle. The steering column is moveable along a path for collapsing movement relative to a vehicle in response to an impact situation. The steering column assembly also includes an energy absorber for dissipating energy associated with the collapsing movement of the steering column along the path. The energy absorber includes an anvil fixedly disposed relative to one of the steering column and the path. The energy absorber also includes a strap drawable over the anvil and substantially fixedly disposed relative to the other of the steering column and the path. The steering column assembly also includes a second strap fixedly disposed relative to one of the steering column and the path for dissipating energy associated with the collapsing movement of the steering column along the path.

Abstract: An adjustable steering column assembly includes a steering column with an outer jacket moveable along an axis. An instrument panel is coupled to the outer jacket. An instrument panel hood is connected to the instrument panel and the outer jacket. A support bracket includes a pair of support arms including flanges, with a first mounting component and a second mounting component connected to the flanges. The outer jacket is slideably coupled to the first mounting component and the instrument panel is slideably coupled to the second mounting component. The support bracket is pivotable about a pivot axis between an upper limit and a lower limit. A spring is attached to the support bracket for biasing the support bracket toward the upper limit. Coordinated movement between the instrument panel and the outer jacket is possible and the load from the instrument panel is diverted from the outer jacket to the support bracket.

Abstract: A steering column assembly for a vehicle includes a support bracket and a column jacket coupled to the support bracket. A compression bracket is mounted to the column jacket. A clamping device is disposed on the support bracket and has a rake bolt extending through the support bracket and the compression bracket for applying a frictional force on the support bracket to prevent telescoping and tilting movement of the column jacket and the compression bracket relative to the support bracket. An actuation mechanism is coupled to the support bracket. The actuation mechanism rotates the rake bolt in a first direction to prevent telescoping and tilting movement of the column jacket. Likewise, the actuation mechanism rotates the rake bolt in a second direction to permit telescoping movement of the column jacket and the compression bracket relative to the actuation mechanism and the support bracket and tilting movement.

Abstract: A steering column assembly of a vehicle has a releasable push/pull lock device for selectably locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The lock device has a toggle apparatus having a push/pull lever that may extend substantially parallel to a rotating axis of the steering shaft and move in a first direction along its length and between locked and unlocked positions. A carrier of the device connects to the toggle apparatus and moves along its length in a second direction that may be perpendicular to the first direction and as the lever moves between the locked and unlocked positions. Preferably, an indexing apparatus is generally carried between the carrier and at least one of the housing and the bracket for selecting adjustment of the steering column assembly when the device is in the unlocked position.

Abstract: An adjustable steering column assembly of a vehicle has a central lock device for selectably locking an adjustable steering housing and co-extending steering shaft to a stationary bracket or chassis. For driver convenience and comfort, the steering housing and shaft are together adjustable with respect to the bracket. The lock device has an actuator preferably having an outer member supported operably by a guide feature carried between the outer member and the bracket for movement along a first centerline traverse to the steering shaft. The bracket also supports a lever of the actuator for movement along a second centerline that intersects the first centerline. At least one roller is located in a raceway defined between the outer member and the lever. Because the raceway is angled with respect to both the first and second centerlines, motion of the lever along the second centerline is converted to motion of the second member along the traversing first centerline.

Abstract: A steering column assembly has an outer jacket extending, an inner jacket is slideably disposed in the outer jacket for telescoping movement relative to the outer jacket, and a sleeve disposed between the inner and outer jackets. The sleeve exerts a predetermined frictional force on the inner jacket opposing the telescoping movement. A filler formed from a liquid thermosetting composition is disposed between the sleeve and the outer jacket for securing the sleeve to the outer jacket. Furthermore, a method of forming the steering column assembly includes disposing the inner jacket into the outer jacket and disposing the sleeve between the inner and outer jackets. The method further includes inserting the liquid thermosetting composition into the outer jacket between the outer jacket and the sleeve and curing the liquid thermosetting composition to form the filler.

Abstract: A steering column assembly is moveable in a rake direction and a telescope direction and extends along a longitudinal axis. The assembly includes a compression bracket mounted to a column jacket. A rake bracket is disposed over the compression bracket. The rake bracket defines a rake slot and includes a rake tooth rack disposed in the rake slot. The compression bracket defines a telescoping slot and includes a telescope tooth rack disposed in the telescope slot. A telescoping lock is disposed within the telescoping slot. A rake lock is disposed within the rake slot. A cam mechanism moves the rake lock into interlocking engagement with the rake tooth rack and moves the telescope lock into interlocking engagement with the telescope tooth rack when in the lock position, and disengages the rake lock from the rake tooth rack and the telescope lock from the telescope tooth rack when in the adjustment position.

Abstract: A bushing assembly for a steering column assembly is provided. The steering column assembly includes an outer jacket defining a bore extending along a longitudinal axis. An inner jacket is disposed within the bore of the outer jacket. The bushing assembly is disposed between the outer jacket and the inner jacket to remove the lash between the outer jacket and the inner jacket. The bushing assembly includes a plurality of elongated split-pins partially disposed in a plurality of channels defined by the outer jacket. The elongated split-pins are transversely compressible relative to the longitudinal axis to bias against the inner jacket, thereby removing the lash.