Abstract: A ballistic resistant, fragmentation debris capture laminate panel is comprised of one or more ballistic resistant and containment materials that have been laminated together with one or more thermoplastic resin substrates such as polycarbonate and/or PETG. The ballistic resistant, fragmentation debris capture laminate panel can be manufactured with a variety of ballistic resistant and containment materials, by autoclave or hot press methods, and include decorative and/or image bearing appearance. Specifically, a ballistic resistant laminate, fragmentation debris capture panel of the present invention can be manufactured to include materials, such as aramid fiber sheet, ballistic ceramic products, and/or metal fabric sheet, or combination thereof, to meet one or several ballistic resistant standards and fragmentation debris capture ratings selected by the user for a specific building, construction or structural application.

Abstract: A ballistic resistant, fragmentation debris capture laminate panel is comprised of one or more ballistic resistant and containment materials that have been laminated together with one or more thermoplastic resin substrates such as polycarbonate and/or PETG. The ballistic resistant, fragmentation debris capture laminate panel can be manufactured with a variety of ballistic resistant and containment materials, by autoclave or hot press methods, and include decorative and/or image bearing appearance. Specifically, a ballistic resistant laminate, fragmentation debris capture panel of the present invention can be manufactured to include materials, such as aramid fiber sheet, ballistic ceramic products, and/or metal fabric sheet, or combination thereof, to meet one or several ballistic resistant standards and fragmentation debris capture ratings selected by the user for a specific building, construction or structural application.

Abstract: Disclosed is a decorative laminate structure having at least two sheets of polycarbonate and at least one decorative image layer there-between two sheets of polycarbonate, and a method of making the decorative laminate structure. Through heat and pressure the sheet layers and the decorative image layer are bonded together resulting in a decorative laminate structure of this invention. This product is intended for use primarily to produce decorative articles which include counter tops, table tops, cabinet doors, game boards, toys, panels for shower stalls, hot tubs, markerboards, indoor and outdoor signs, seamless vanity tops including sink, soap dish, back splash, flooring and others.

Abstract: A decorative laminate panel comprises compressible objects embedded inside, wherein the compressible objects would be flattened in unnatural shapes under conventional processes. For example, an exemplary decorative laminate product comprises thatch reed, willow reed, bamboo, weeds, grasses, twigs and branches of a tree or bush, beans, and so forth. In at least one exemplary implementation of the present invention, an extruded sheet, such as PETG or polycarbonate, is softened and melted around the compressible materials such that the compressible materials do not deform. Imperfections in the decorative laminate panel can be easily removed, thereby allowing for producing a high quality decorative laminate panel with high efficiency and relatively low cost compared with conventional methods and materials.

Abstract: A synthetic fire-resistant resin includes one or more of a polycarbonate resin material, and/or a polyester resin material mixed with a flame-retardant, such as a bis-diphenyldiphosphate flame-retardant. Alternatively, a mixture of polycarbonate resin material mixed with polyester resin material can be capped with a fire-resistant film. The resin sheet can be made at a thickness such that the resin sheet is structurally useful as a conventional building material. Furthermore the resin sheet can be made transparent, translucent, or colored, as desired for architectural purposes. The resin sheet further has a Vicat temperature that renders the extruded resin sheet easy to work with using conventional manufacturing techniques, and strong enough to be used in a wide variety of indoor and outdoor environments. In one implementation, fire-resistant resin sheets can be combined with a decorative image layer to form a decorative panel that can be used in Class A building environments.

Abstract: A decorative laminate panel comprises compressible objects embedded inside, wherein the compressible objects would be flattened in unnatural shapes under conventional processes. For example, an exemplary decorative laminate product comprises thatch reed, willow reed, bamboo, weeds, grasses, twigs and branches of a tree or bush, beans, and so forth. In at least one exemplary implementation of the present invention, an extruded sheet, such as PETG or polycarbonate, is softened and melted around the compressible materials such that the compressible materials do not deform. Imperfections in the decorative laminate panel can be easily removed, thereby allowing for producing a high quality decorative laminate panel with high efficiency and relatively low cost compared with conventional methods and materials.

Abstract: Disclosed is a decorative laminate structure having at least two sheets of polycarbonate and at least one decorative image layer there-between two sheets of polycarbonate, and a method of making the decorative laminate structure. Through heat and pressure the sheet layers and the decorative image layer are bonded together resulting in a decorative laminate structure of this invention. This product is intended for use primarily to produce decorative articles which include counter tops, table tops, cabinet doors, game boards, toys, panels for shower stalls, hot tubs, markerboards, indoor and outdoor signs, seamless vanity tops including sink, soap dish, back splash, flooring and others.

Abstract: Disclosed is a novel thermoplastic article having a high-relief, molded or embossed surface produced by contacting a laminate comprising a first or outer copolyester sheet material and a second or backing copolyester sheet material with heat and pressure using a heated element which simultaneously causes the material to be bonded and a high-relief, decorative appearance to be produced on at least one surface of the thermoplastic article. Also disclosed is an embossed or molded, bonded laminate comprising, in order, (1) a first or outer copolyester layer, (2) a second layer comprising a film which is colored or which bears an image or pattern, and (3) a third or backing copolyester layer, wherein the first and third layers are composed on the above-described copolyester. The copolyesters of the thermoplastic articles and laminates are selected from copolyesters having an inherent viscosity of 0.5 to 1.2 dL/g, when measured at 25.degree. C. using 0.

Abstract: Disclosed is a novel thermoplastic article having metallic wire, rod and/or bar embedded therein produced by applying heat and pressure to a laminate comprising, in order, (1) an upper sheet material, (2) metallic wire, rods or bars, and (3) a lower sheet material to produce a thermoplastic article having metallic wire, rod and/or bar embedded therein. The upper and lower sheet materials are formed from a copolyester having an inherent viscosity of 0.5 to 1.2 dL/g, when measured at 25.degree.C. using 0.

Abstract: Disclosed is a novel thermoplastic article having a fabric comprised of textile fibers embedded therein produced by applying heat and pressure to a laminate comprising, in order, (1) an upper sheet material, (2) a fabric comprised of textile fibers, and (3) a lower sheet material to produce a thermoplastic article having the fabric embedded therein. The upper and lower sheet materials are formed from a copolyester having an inherent viscosity of 0.5 to 1.2 dL/g, when measured at 25.degree. C. using 0.

Abstract: This invention relates to a synthetic laminate structure and a method for making the synthetic laminate structure. More particularly, the synthetic laminate structure contains an outer layer comprising a substantially transparent copolyester, a printed or colored film layer having opposed surfaces wherein at least one of the surfaces is colored or has an image printed thereon, a backing layer, and a laminating enhancer layer comprising a polyurethane disposed between the outer layer and the film layer, the laminated enhancer layer providing a bond between the outer layer and film layer characterized by a substantial absence of visible air pockets or adhesion discontinuities.

Abstract: This invention relates to a solid surface which is prepared from a copolyester laminated onto an image layer. More particularly, the solid surface contains an outer layer of transparent PETG copolyester, a polymeric film with a high resolution image printed thereon, and a backing layer. The image can be selected to give the solid surface the appearance of natural building materials, such a wood and stone.