Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber and a build platform disposed in a lower portion of the chamber. The AM system includes an upper gas inlet disposed in a side-wall and in an upper portion of the chamber and configured to supply an upper gas flow parallel to the build platform. The AM system includes a lower gas inlet in the lower portion of the chamber, wherein the lower gas inlet includes one or more pairs of dividing walls extending from the side-wall toward the build platform and configured to guide the lower gas flow at one or more flow angles with respect to the build platform. The AM system includes at least one gas delivery mechanisms to regulate flow characteristics of the upper and lower gas flows, and includes a gas outlet to discharge the upper and lower gas flows from the chamber.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed within the chamber, and an upper gas inlet configured to supply an upper gas flow in a first direction parallel to the build platform. The AM system includes a lower gas inlet disposed in the chamber and configured to supply a lower gas flow in a second direction toward a bottom wall of the chamber, and a flow directing system configured to receive the lower gas flow and redirect the lower gas flow in the first direction parallel to the build platform. The AM system includes one or more gas delivery devices fluidly coupled to the upper and lower gas inlets and configured to regulate one or more flow characteristics of the upper and lower gas flows and a gas outlet configured to discharge the upper and lower gas flows from the chamber.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed within the chamber, and an upper gas inlet configured to supply an upper gas flow in a first direction parallel to the build platform. The AM system includes a lower gas inlet disposed in the chamber and configured to supply a lower gas flow in a second direction toward a bottom wall of the chamber, and a flow directing system configured to receive the lower gas flow and redirect the lower gas flow in the first direction parallel to the build platform. The AM system includes one or more gas delivery devices fluidly coupled to the upper and lower gas inlets and configured to regulate one or more flow characteristics of the upper and lower gas flows and a gas outlet configured to discharge the upper and lower gas flows from the chamber.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber and a build platform disposed in a lower portion of the chamber. The AM system includes an upper gas inlet disposed in a side-wall and in an upper portion of the chamber and configured to supply an upper gas flow parallel to the build platform. The AM system includes a lower gas inlet in the lower portion of the chamber, wherein the lower gas inlet includes one or more pairs of dividing walls extending from the side-wall toward the build platform and configured to guide the lower gas flow at one or more flow angles with respect to the build platform. The AM system includes at least one gas delivery mechanisms to regulate flow characteristics of the upper and lower gas flows, and includes a gas outlet to discharge the upper and lower gas flows from the chamber.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber and a build platform disposed in a lower portion of the chamber. The AM system includes an upper gas inlet disposed in a side-wall and in an upper portion of the chamber and configured to supply an upper gas flow parallel to the build platform. The AM system includes a lower gas inlet in the lower portion of the chamber, wherein the lower gas inlet includes one or more pairs of dividing walls extending from the side-wall toward the build platform and configured to guide the lower gas flow at one or more flow angles with respect to the build platform. The AM system includes at least one gas delivery mechanisms to regulate flow characteristics of the upper and lower gas flows, and includes a gas outlet to discharge the upper and lower gas flows from the chamber.

Abstract: A flow control device for an additive manufacturing system is provided. The flow control device includes a gas supply configured to discharge a gas, a first flow modifier configured to modify at least one flow characteristic of a first portion of the gas, and a second flow modifier configured to cooperate with the first flow modifier to modify the at least on flow characteristic of the first portion of the gas. The second flow modifier is further configured to modify at least one flow characteristic of a second portion of the gas, and the first flow modifier and the second flow modifier are configured to cooperate to direct at least a portion of the first portion and the second portion of the gas towards a melt pool in a plurality of particles.

Abstract: A fluid processor for use in a downhole pumping operation includes a fluid processing stag, a nozzle stage and a gas compressor stage. The nozzle chamber is configured as a convergent-divergent nozzle and the variable metering member is configured for axial displacement within the convergent section to adjust the open cross-sectional area of the nozzle. A method for producing fluid hydrocarbons from a subterranean wellbore with a pumping system includes the steps of measuring a first gas-to-liquid ratio of the fluid hydrocarbons and operating a motor within the pumping system to operate at a first rotational speed. The method continues with the steps of measuring a second gas-to-liquid ration of the fluid hydrocarbons with the sensor module, where the second gas-to-liquid ratio is greater than the first gas-to-liquid ratio, and operating the motor at a second rotational speed that is faster than the first rotational speed.

Abstract: A flow conditioning device for conditioning a wet gas stream having a plurality of liquid droplets and a gas flow is presented. The flow conditioning device includes a first segment including a first convergent section configured to break the plurality of liquid droplets from a first size to a second size. Further, the flow conditioning device includes a second segment coupled to the first segment and including a second convergent section configured to break the plurality of liquid droplets from the second size to a third size.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed within the chamber, and an upper gas inlet configured to supply an upper gas flow in a first direction parallel to the build platform. The AM system includes a lower gas inlet disposed in the chamber and configured to supply a lower gas flow in a second direction toward a bottom wall of the chamber, and a flow directing system configured to receive the lower gas flow and redirect the lower gas flow in the first direction parallel to the build platform. The AM system includes one or more gas delivery devices fluidly coupled to the upper and lower gas inlets and configured to regulate one or more flow characteristics of the upper and lower gas flows and a gas outlet configured to discharge the upper and lower gas flows from the chamber.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber, a build platform disposed in the chamber at a first elevation, and a lower gas inlet disposed at a second elevation and configured to supply a lower gas flow. The AM system includes a contoured surface extending between the lower gas inlet and the build platform to direct the lower gas flow from the second elevation at the lower gas inlet to the first elevation at the build platform, where the contoured surface discharges the lower gas flow in a direction substantially parallel to the build platform. The AM system also includes one or more gas delivery devices coupled to the lower gas inlet to regulate one or more flow characteristics of the lower gas flow, and a gas outlet configured to discharge the lower gas flow.

Abstract: An additive manufacturing (AM) system includes a housing defining a chamber and a build platform disposed in a lower portion of the chamber. The AM system includes an upper gas inlet disposed in a side-wall and in an upper portion of the chamber and configured to supply an upper gas flow parallel to the build platform. The AM system includes a lower gas inlet in the lower portion of the chamber, wherein the lower gas inlet includes one or more pairs of dividing walls extending from the side-wall toward the build platform and configured to guide the lower gas flow at one or more flow angles with respect to the build platform. The AM system includes at least one gas delivery mechanisms to regulate flow characteristics of the upper and lower gas flows, and includes a gas outlet to discharge the upper and lower gas flows from the chamber.

Abstract: A flow control device for an additive manufacturing system is provided. The flow control device includes a gas supply configured to discharge a gas, a first flow modifier configured to modify at least one flow characteristic of a first portion of the gas, and a second flow modifier configured to cooperate with the first flow modifier to modify the at least on flow characteristic of the first portion of the gas. The second flow modifier is further configured to modify at least one flow characteristic of a second portion of the gas, and the first flow modifier and the second flow modifier are configured to cooperate to direct at least a portion of the first portion and the second portion of the gas towards a melt pool in a plurality of particles.

Abstract: An electric pump powered by an electric motor having a stator disposed within a hollow rotor is provided. Impellers on the rotor outer surface extend into a fluid flow path defined by the pump. One or more torque-producing rotor sections are driven by a plurality of independently controllable stator sections disposed within the rotor cavity. The relative positions of the rotor and stator are maintained by a plurality of bearings configured to allow rotation of the rotor and defining a bearing span. The pump is configured such that the stator and rotor share the same bearing span. Such an arrangement reduces motor windage losses relative to conventional motors in which the rotor is disposed within the stator, owing to a reduction in the diameter of the air gap between the stator and the rotor. In addition, the peripheral speed of the pump is increased owing to an increase in the rotor diameter.

Abstract: A flow conditioning device for conditioning a wet gas stream having a plurality of liquid droplets and a gas flow is presented. The flow conditioning device includes a first segment including a first convergent section configured to break the plurality of liquid droplets from a first size to a second size. Further, the flow conditioning device includes a second segment coupled to the first segment and including a second convergent section configured to break the plurality of liquid droplets from the second size to a third size.

Abstract: A fluid processor for use in a downhole pumping operation includes a fluid processing stag, a nozzle stage and a gas compressor stage. The nozzle chamber is configured as a convergent-divergent nozzle and the variable metering member is configured for axial displacement within the convergent section to adjust the open cross-sectional area of the nozzle. A method for producing fluid hydrocarbons from a subterranean wellbore with a pumping system includes the steps of measuring a first gas-to-liquid ratio of the fluid hydrocarbons and operating a motor within the pumping system to operate at a first rotational speed. The method continues with the steps of measuring a second gas-to-liquid ration of the fluid hydrocarbons with the sensor module, where the second gas-to-liquid ratio is greater than the first gas-to-liquid ratio, and operating the motor at a second rotational speed that is faster than the first rotational speed.

Abstract: A pump for pumping a multiphase fluid includes a housing and a rotor with an outer surface. A plurality of inducer vanes are attached to the rotor hub, each having a leading edge and a trailing edge where the leading edge of one inducer vane overlaps the trailing edge of an adjacent inducer vane by a first overlap angle. A plurality of impeller vanes are also attached to the hub. The impeller vanes each have a leading edge and a trailing edge where the leading edge of one impeller vane overlaps the trailing edge of an adjacent impeller vane by a second overlap angle larger than the first overlap angle. The pump includes a rotor flow channel extending between the hub outer surface and the housing inner surface. The rotor flow channel has an inlet area and an outlet area, whereby the outlet area is smaller than the inlet area.

Abstract: A subsea fluid processing system is provided containing a liquid reservoir, an inlet tank, a pump, an outlet system, and a fluid re-circulation loop. The liquid reservoir circulates a primer liquid stream to the inlet tank via the fluid re-circulation loop. The inlet tank further receives a first production fluid stream and mixes it with the primer liquid stream to produce thereby a second production fluid stream having a reduced gas volume fraction (GVF) relative to the first production fluid stream. The pump receives the second production fluid stream from the inlet tank and increases its pressure. Further, the outlet system containing the liquid reservoir receives the second production fluid stream from the pump and separates at least a portion of the primer liquid stream from a principal production stream. The primer liquid includes at least one exogenous liquid not derived from the first production fluid stream.