Abstract: A water wash system (200) for a gas turbine engine (100) having a fan (126) and a front hub (136), the front hub (136) can be rotated with the fan (126). The water wash system (200) generally includes a head unit (202) and a base assembly (204). The head unit (202) includes a mounting structure (206) and one or more wash fluid lines (208) for spraying a wash fluid into the gas turbine engine (100). The mounting structure (206) defines an inner friction surface (252) for contacting the front hub (136) of the gas turbine engine (100). Additionally, the base assembly (204) is operatively connected to the head unit (202) and is configured to press the head unit (202) towards the front hub (136) to fix the inner friction surface (252) against the front hub (136).

Abstract: The present disclosure relates to an electrical discharge machining (EDM) device, and a method for machining a workpiece by the EDM device. The EDM device includes a spindle, a guide structure including a plurality of guideways, and a plurality of electrodes, the electrode coupled to the spindle via a flexible link, and slidably engaged with a respective one of the plurality of guideways.

Abstract: The present disclosure relates to an electrical discharge machining (EDM) device, and a method for machining a workpiece by the EDM device. The EDM device includes a spindle, a guide structure including a plurality of guideways, and a plurality of electrodes, the electrode coupled to the spindle via a flexible link, and slidably engaged with a respective one of the plurality of guideways.

Abstract: The present disclosure relates to an electrical discharge machining (EDM) device, and a method for machining a workpiece by the EDM device. The EDM device includes a spindle, a guide structure including a plurality of guideways, and a plurality of electrodes, the electrode coupled to the spindle via a flexible link, and slidably engaged with a respective one of the plurality of guideways.

Abstract: A method for profile machining comprises: providing an electrode having an electrode axis, a free axial end with an end face, and a peripheral surface other than the end face; energizing the electrode and a workpiece having a thickness, with one of the workpiece and the electrode as an anode and the other as a cathode; and machining the workpiece with the peripheral surface of the electrode, during which the peripheral surface and the electrode axis of the electrode are across the workpiece in a thickness direction thereof. In addition, an embodiment of present invention relates to a component machined by the method.

Abstract: An apparatus for electrically machining including a rotatable shaft and an electrode for electrically machining is disclosed. The electrode is movably connected to the rotatable shaft. When the rotatable shaft is rotated, the electrode rotates together with the rotatable shaft and moves relative to the rotatable shaft under an action of centrifugal force. Further disclosed is a method for electrically machining including: movably connecting an electrode to a rotatable shaft; inserting the rotatable shaft into a hole in a workpiece, and keeping a gap between the electrode and the workpiece, wherein the hole has a first diameter; powering on the electrode and the workpiece; rotating the rotatable shaft in the hole to generate centrifugal force; and pushing the electrode relative to the rotatable shaft towards the workpiece under an action of the centrifugal force to remove a portion of a material of the hole.

Abstract: An apparatus includes an electrode assembly comprising a carriage having a plurality of electrode holders, the electrode holders being respectively configured to detachably receive a plurality of electrodes, the electrodes include a plurality of first electrodes and a plurality of second electrodes. The first electrodes are configured for rough machining a workpiece by electric discharging or wire electric discharging to remove material from the workpiece, the second electrodes are configured for finish machining the rough machined workpiece by electric discharging to remove material from the rough machined workpiece.

Abstract: A machining system for electromachining a workpiece that in one embodiment includes a machine tool, a cutting tool for performing the eletromachining, and a tool holding apparatus for conductively holding the cutting tool and coupled to the machine tool. The tool holding apparatus includes a holding element for holding the cutting tool and at least one solution releasing element. The solution releasing element is used to receive machining solution and release the machining solution onto a predetermined area of the cutting tool through at least one group of channels. Each group of channels includes at least two channels configured to respectively release the machining solution onto at least two adjacent sections in the predetermined area of the cutting tool.

Abstract: A water wash system (200) for a gas turbine engine (100) having a fan (126) and a front hub (136), the front hub (136) can be rotated with the fan (126). The water wash system (200) generally includes a head unit (202) and a base assembly (204). The head unit (202) includes a mounting structure (206) and one or more wash fluid lines (208) for spraying a wash fluid into the gas turbine engine (100). The mounting structure (206) defines an inner friction surface (252) for contacting the front hub (136) of the gas turbine engine (100). Additionally, the base assembly (204) is operatively connected to the head unit (202) and is configured to press the head unit (202) towards the front hub (136) to fix the inner friction surface (252) against the front hub (136).

Abstract: The present disclosure relates to an electrical discharge machining (EDM) device, and a method for machining a workpiece by the EDM device. The EDM device includes a spindle, a guide structure including a plurality of guideways, and a plurality of electrodes, the electrode coupled to the spindle via a flexible link, and slidably engaged with a respective one of the plurality of guideways.

Abstract: A method for manufacturing a rotary article comprises: providing a cold metal transfer welding apparatus comprising a welding torch; providing a rotary substrate; providing a digital representation of the rotary article having at least one internal flo passage; defining a welding path on the rotary substrate based on the digital representation; rotating the rotary substrate while depositing a filler metal layer by layer on the welding path of the rotary substrate to form the rotary article; and separating the rotary substrate from the rotary article.

Abstract: An apparatus for electrically machining including a rotatable shaft and an electrode for electrically machining is disclosed. The electrode is movably connected to the rotatable shaft. When the rotatable shaft is rotated, the electrode rotates together with the rotatable shaft and moves relative to the rotatable shaft under an action of centrifugal force. Further disclosed is a method for electrically machining including: movably connecting an electrode to a rotatable shaft; inserting the rotatable shaft into a hole in a workpiece, and keeping a gap between the electrode and the workpiece, wherein the hole has a first diameter; powering on the electrode and the workpiece; rotating the rotatable shaft in the hole to generate centrifugal force; and pushing the electrode relative to the rotatable shaft towards the workpiece under an action of the centrifugal force to remove a portion of a material of the hole.

Abstract: An apparatus includes an electrode assembly comprising a carriage having a plurality of electrode holders, the electrode holders being respectively configured to detachably receive a plurality of electrodes, the electrodes include a plurality of first electrodes and a plurality of second electrodes. The first electrodes are configured for rough machining a workpiece by electric discharging or wire electric discharging to remove material from the workpiece, the second electrodes are configured for finish machining the rough machined workpiece by electric discharging to remove material from the rough machined workpiece.

Abstract: A method for profile machining comprises: providing an electrode having an electrode axis, a free axial end with an end face, and a peripheral surface other than the end face; energizing the electrode and a workpiece having a thickness, with one of the workpiece and the electrode as an anode and the other as a cathode; and machining the workpiece with the peripheral surface of the electrode, during which the peripheral surface and the electrode axis of the electrode are across the workpiece in a thickness direction thereof. In addition, an embodiment of present invention relates to a component machined by the method.

Abstract: A method for manufacturing a rotary article comprises: providing a cold metal transfer welding apparatus comprising a welding torch; providing a rotary substrate; providing a digital representation of the rotary article having at least one internal flow passage; defining a welding path on the rotary substrate based on the digital representation; rotating the rotary substrate while depositing a filler metal layer by layer on the welding path of the rotary substrate to form the rotary article; and separating the rotary substrate from the rotary article.

Abstract: A machining system for electromachining a workpiece that in one embodiment includes a machine tool, a cutting tool for performing the eletromachining, and a tool holding apparatus for conductively holding the cutting tool and coupled to the machine tool. The tool holding apparatus includes a holding element for holding the cutting tool and at least one solution releasing element. The solution releasing element is used to receive machining solution and release the machining solution onto a predetermined area of the cutting tool through at least one group of channels. Each group of channels includes at least two channels configured to respectively release the machining solution onto at least two adjacent sections in the predetermined area of the cutting tool.

Abstract: A Method and machine tool for compensating a wear of an electrode that machines a workpiece. The method includes selecting a current pocket from plural pockets of the workpiece; updating a wear compensation to be applied to the electrode for the current pocket based on wear compensation of a previous pocket, where the previous pocket is adjacent to the current pocket; and applying the updated wear compensation to the electrode for machining the current pocket.

Abstract: A machining system is provided and includes a machining tool comprising a spindle, one or more electrodes configured to perform the electromachining, and one or more tool holding elements configure to conductively hold the respective one or more electrodes and be assembled onto the spindle of the machining tool. The machining system further comprises one or more adapters and one or more power sources configured to electrically connect to the respective one or more adapters and the workpiece. The one or more adapters are configured to conductively contact the respective one or more tool holding elements. Further, the machining system comprises one or more machining solution sources provided to pass one or more machining solutions between the workpiece and the respective one or more electrodes. A tool adapter assembly is also presented.

Abstract: An electroerosion control system includes a general CNC controller being configured for controlling a general CNC machine process, a power supply for energizing a tool electrode and a workpiece to be machined, an electroerosion controller electrically connecting with the power supply for controlling an output of the power supply, and adaptively and electrically connecting with the general CNC controller for communication thereof, and a sensor sensing real-time status information of a working gap between the tool electrode and the workpiece and for sending said real-time status information to said electroerosion controller. Said electroerosion controller automatically controls the electroerosion machining process through the general CNC controller according to the real-time status information of the working gap.

Abstract: A rough machining method for machining a channel in a workpiece includes the steps of: provide a power supply to energize one of a workpiece and an electrode as an anode and the other as a cathode; advance the electrode into the workpiece from a first start point to travel a first toolpath, so as to generate a first annular groove with a first core connecting with the workpiece; advance the electrode into the workpiece from a second start point to travel a second toolpath, so as to generate a second annular groove with a second core connecting with the workpiece, wherein the second annular groove intersects with the first annular groove and the first and the second cores are at least partially broken and disconnected with the workpiece upon intersecting of the first and the second annular grooves; and circulating a cutting fluid cross a working gap between a working face of the electrode and the workpiece.