Abstract: A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in undesirable flavor generation when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Abstract: A smoking article is provided in which a replaceable tobacco flavor unit containing tobacco flavor material is electrically heated by a set of permanent reusable heaters to evolve flavors or other components in vapor or aerosol form for delivery to a smoker. Each heater heats only a portion of the available tobacco flavor material so that a plurality of individual puffs of tobacco flavor substance can be delivered sequentially to the smoker. The replaceable tobacco flavor unit can also include a filter to reduce the effect of residual aerosol which settles or condenses on the permanent portions of the article and which can result in off-tastes when reheated. A method and apparatus for manufacturing the replaceable tobacco flavor unit is also provided.

Abstract: A smoking article wrapper comprising a base web material having a first burn rate and one or more regions having a second burn rate is provided. The regions having a second burn rate are comprised of a composite layer structure of: said base web material, a layer is particulate material, and an adhesive layer which adheres to said base web material and to said layer of particular material. The particulate material is subsequently applied to the adhesive layer. An apparatus and method for applying the particulate material onto the base web is also provided.

Abstract: Methods and apparatus are provided for transferring a metered charge of granular material from a bulk source to an individual receptacle at high speed. The apparatus comprises a nozzle having suction and positive ports, a screen disposed within the nozzle, and suction and positive pressure sources that selectively communicate with the suction and pressure ports to sequentially engage a charge of granular material from a bulk source and then expel the charge of granular material into a receptacle. The apparatus includes a controller for selectively actuating valves connecting the suction and positive pressure ports to the suction and positive pressure sources. Methods of transferring a discrete charge of the granular material from a bulk reservoir to an individual receptacle are also provided.

Abstract: Apparatus and a method for laminating patches to a base web accurately, and as efficiently as possible, are provided. Two webs are fed at speeds which are related as the ratio of the width of each patch to the separation distance between patches, the patch web moving more slowly. Patches are cut from the patch web and transferred to the other web while being accelerated to the higher speed.

Abstract: Apparatus and a method for laminating patches to a base web accurately, and as efficiently as possible, are provided. Two webs are fed at speeds which are related as the ratio of the width of each patch to the separation distance between patches, the patch web moving more slowly. Patches are cut from the patch web and transferred to the other web while being accelerated to the higher speed.

Abstract: An apparatus for cutting and forming tubular members useful for positioning heat sources inside a smoking article is disclosed. The tubular members are carried by a plurality of fluted drums from one operation to the next. The tubular members are cut to the desired size by a plurality of rotating circular knives. The ends of the tubular members are then formed by one or more dies that are caused to move into contact with the ends of the tubular members.