Patents by Inventor Rex W. Kay

Rex W. Kay has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9610756
    Abstract: A composite material made of multiple filament bands is disclosed. The filament bands are wound to create a composite material. The filament bands may be impregnated with a solid or semi-solid resin. The filament bands are wound in multiple orientations to form a sheet of composite material. Additionally, the composite material may be made to have a varying number of layer and fiber orientations throughout the sheet of composite material. In another embodiment, a composite component requiring multiple layers and fiber orientations may be substantially manufactured during a filament winding process.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: April 4, 2017
    Assignee: ROCKY MOUNTAIN COMPOSITES, INC.
    Inventors: Larry J. Ashton, Craig B. Simpson, Rex W. Kay, Troy L. White, Mike Glen Allman
  • Publication number: 20130164491
    Abstract: A composite material made of multiple filament bands is disclosed. The filament bands are wound to create a composite material. The filament bands may be impregnated with a solid or semi-solid resin. The filament bands are wound in multiple orientations to form a sheet of composite material. Additionally, the composite material may be made to have a varying number of layer and fiber orientations throughout the sheet of composite material. In another embodiment, a composite component requiring multiple layers and fiber orientations may be substantially manufactured during a filament winding process.
    Type: Application
    Filed: February 25, 2013
    Publication date: June 27, 2013
    Inventors: Larry J. Ashton, Craig B. Simpson, Rex W. Kay, Troy L. White, Mike Glen Allman
  • Publication number: 20040074592
    Abstract: A composite material made of multiple filament bands is disclosed. The filament bands are wound to create a composite material. The filament bands may be impregnated with a solid or semi-solid resin. The filament bands are wound in multiple orientations to form a sheet of composite material. Additionally, the composite material may be made to have a varying number of layer and fiber orientations throughout the sheet of composite material. In another embodiment, a composite component requiring multiple layers and fiber orientations may be substantially manufactured during a filament winding process.
    Type: Application
    Filed: October 14, 2003
    Publication date: April 22, 2004
    Inventors: Larry J. Ashton, Craig B. Simpson, Rex W. Kay, Troy L. White, Mike Glen Allman
  • Publication number: 20030186038
    Abstract: A composite material made of multiple filament bands is disclosed. The filament bands are wound to create a composite material. The filament bands may be impregnated with a solid or semi-solid resin. The filament bands are wound in multiple orientations to form a sheet of composite material. Additionally, the composite material may be made to have a varying number of layer and fiber orientations throughout the sheet of composite material. In another embodiment, a composite component requiring multiple layers and fiber orientations may be substantially manufactured during a filament winding process.
    Type: Application
    Filed: June 20, 2002
    Publication date: October 2, 2003
    Inventors: Larry J. Ashton, Craig B. Simpson, Rex W. Kay, Troy L. White, Mike Glen Allman
  • Patent number: 6482497
    Abstract: A method and apparatus for manufacturing fiber-reinforced, composite materials relies on one or more processes improving over conventional forming, filling, and processing techniques. A homogeneous resin-stitching process provides for resin stitching for using only 5-20 percent of the rovings in a preform as wetted rovings, cured to maintain a stitching together of the structure. A resin-packet transfer process provides infusion of resins from directly beside a wall of a preform, rather than passing resins throughout the longitudinal length of fibers in a perform. A cyclic vacuum bagging process alternately applied over pressure and outside vacuum to a vacuum bag process, thus relieving pressure, and later, optionally, applying pressure to improve structural strength. Relieving pressure tends to improve (reduce) porosity.
    Type: Grant
    Filed: November 18, 1999
    Date of Patent: November 19, 2002
    Assignee: Rocky Mountain Composites Inc.
    Inventors: Rex W. Kay, Troy L. White, Craig B. Simpson