Abstract: Cavitation that occurs within a pump of a machine, such as truck or other work machine, can potentially damage the pump and/or other components of the machine. The machine can have a cavitation monitor configured to detect cavitation and/or cavitation damage associated with the pump based on vibration data, speed data associated with mechanical movements of the pump, and operating data associated with the machine overall. If the cavitation monitor detects cavitation and/or cavitation damage, the cavitation monitor can cause corresponding alerts to be displayed to a machine operator or other user.

Abstract: A system for determining a health status of a tank is provided. The system includes a temperature sensor, a pressure sensor, a sensor coupled to a hydraulic actuator, a breather valve, and a controller. The controller is configured to receive a signal indicative of a temperature and a volume of a fluid within the tank from the temperature sensor and the sensor coupled to the hydraulic actuator respectively. The controller is configured to determine an estimated pressure of the fluid within the tank based on the received signals and a breather performance curve. The controller is configured to receive a signal indicative of a pressure of the fluid within the tank and compare it with the estimated pressure. The controller is also configured to determine the health status of the tank and to actuate one or more of an operator console display unit and the hydraulic actuator.

Abstract: A system for determining a health status of a tank is provided. The system includes a temperature sensor, a pressure sensor, a sensor coupled to a hydraulic actuator, a breather valve, and a controller. The controller is configured to receive a signal indicative of a temperature and a volume of a fluid within the tank from the temperature sensor and the sensor coupled to the hydraulic actuator respectively. The controller is configured to determine an estimated pressure of the fluid within the tank based on the received signals and a breather performance curve. The controller is configured to receive a signal indicative of a pressure of the fluid within the tank and compare it with the estimated pressure. The controller is also configured to determine the health status of the tank and to actuate one or more of an operator console display unit and the hydraulic actuator.

Abstract: A monitoring system for a gearbox containing a lubricant is disclosed. The monitoring system may include a first sensor configured to measure a concentration of debris particles in the lubricant, a second sensor configured to generate data indicative of a deterioration of the gearbox, and a controller in communication with the first and second sensors. The controller may be configured to estimate a concentration of debris particles in the lubricant based on the data from the second sensor using a mathematical function, and estimate a remaining useful life of the gearbox based on a difference between concentration of debris particles measured by the first sensor and concentration of debris particles estimated to be in the lubricant.

Abstract: A monitoring system for a gearbox having at least one rotational component having a design lifetime and at least one design parameter is disclosed. The monitoring system may include a first sensor configured to generate a first signal indicative of a speed associated with the at least one rotational component, a second sensor configured to generate a second signal indicative of a torque associated with the rotational component, and a controller electronically connected to the first and second sensors. The controller may be configured to determine a remaining lifetime of the at least one rotational component based on the design lifetime, the at least one design parameter, and the first and second signals over a period of operating time, and generate a maintenance signal based on the remaining lifetime.

Abstract: A monitoring system for a gearbox having at least one rotational component having a design lifetime and at least one design parameter is disclosed. The monitoring system may include a first sensor configured to generate a first signal indicative of a speed associated with the at least one rotational component, a second sensor configured to generate a second signal indicative of a torque associated with the rotational component, and a controller electronically connected to the first and second sensors. The controller may be configured to determine a remaining lifetime of the at least one rotational component based on the design lifetime, the at least one design parameter, and the first and second signals over a period of operating time, and generate a maintenance signal based on the remaining lifetime.

Abstract: A method for estimating health and remaining useful life of a hydraulic element of a machine is provided. The method includes determining a charge time of a hydraulic accumulator coupled to the hydraulic element in which a current pressure of a hydraulic fluid in the hydraulic accumulator reaches an upper threshold pressure, the current pressure being measured by a hydraulic accumulator pressure sensor coupled to the processor and the hydraulic accumulator. The method includes determining a discharging flow rate of the hydraulic element based upon the determined charge time of the hydraulic accumulator, a health indicator of the hydraulic element based upon a difference between the discharging flow rate and a stored discharging flow rate. The method includes determining a remaining useful life of the hydraulic element based upon the health indicator of the hydraulic element.

Abstract: A monitoring system for a gearbox containing a lubricant is disclosed. The monitoring system may include a first sensor configured to measure a concentration of debris particles in the lubricant, a second sensor configured to generate data indicative of a deterioration of the gearbox, and a controller in communication with the first and second sensors. The controller may be configured to estimate a concentration of debris particles in the lubricant based on the data from the second sensor using a mathematical function, and estimate a remaining useful life of the gearbox based on a difference between concentration of debris particles measured by the first sensor and concentration of debris particles estimated to be in the lubricant.

Abstract: A method for estimating health and remaining useful life of a hydraulic element of a machine is provided. The method includes determining a charge time of a hydraulic accumulator coupled to the hydraulic element in which a current pressure of a hydraulic fluid in the hydraulic accumulator reaches an upper threshold pressure, the current pressure being measured by a hydraulic accumulator pressure sensor coupled to the processor and the hydraulic accumulator. The method includes determining a discharging flow rate of the hydraulic element based upon the determined charge time of the hydraulic accumulator, a health indicator of the hydraulic element based upon a difference between the discharging flow rate and a stored discharging flow rate. The method includes determining a remaining useful life of the hydraulic element based upon the health indicator of the hydraulic element.

Abstract: A method for estimating a remaining useful life of a filter is provided. The method includes determining, at a processor of a machine, a scaled delta pressure of the filter in the machine based on an input from a plurality of sensors. The method includes determining a plugging parameter of the filter based upon a non-linear relationship between the scaled delta pressure and the plugging parameter of the filter. The method includes estimating the remaining useful life of the filter at a time instant based upon a contamination rate estimate, the contamination rate estimate being determined based upon the determined plugging parameter. The method includes controlling, using a signal, a flow of a fluid entering the filter based on the plugging parameter, and outputting the estimated remaining useful life of the filter on a display.