Abstract: An integrated and computer controlled printing press, inspection rewinder and die cutter system for manufacturing printed products from a web of material is provided, which generally comprises at least one rotary die cutter, a plurality of cameras, a plurality of networked computers electrically connected to the cameras for inspecting the print registers and the print to cut register of each product, and at least one monitor connected to the networked computers. The system uses an identification code for each product to precisely detect, track and record in a permanent format the defective and non-defective printed products at every stage of the manufacturing process and can also automatically adjust the die cutters to correct the cut to print registration in real time.

Abstract: An apparatus and method is provided for simultaneously perforating and cutting a lithe sheet material having multiple layers containing at least an upper and lower layer, comprising a knife die having a cutting edge, wherein the cutting edge is contained in the same plane, and an anvil die located opposite the knife die, wherein the surface of the anvil die contains a pattern of cavities which corresponds to the locations where primarily only the upper layer of the material is cut completely through and protrusions of the anvil primarily correspond to the locations where the entire thickness of the material is cut along the same line as the cut through the upper layer.