Patents by Inventor Richard G. Schrenker
Richard G. Schrenker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 10837106Abstract: Clamping assemblies for sealing an annular chamber and reaction chamber of a reactor system are disclosed. The clamping assemblies may include actuators that are symmetrically arranged in two or more independently controllable groups of actuators.Type: GrantFiled: May 12, 2015Date of Patent: November 17, 2020Assignee: CORNER STAR LIMITEDInventors: Vivek Tomar, Lee William Ferry, Puneet Gupta, Satish Bhusarapu, Richard G. Schrenker
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Publication number: 20160333474Abstract: Clamping assemblies for sealing an annular chamber and reaction chamber of a reactor system are disclosed. The clamping assemblies may include actuators that are symmetrically arranged in two or more independently controllable groups of actuators.Type: ApplicationFiled: May 12, 2015Publication date: November 17, 2016Applicant: SUNEDISON, INC.Inventors: Vivek Tomar, Lee William Ferry, Puneet Gupta, Satish Bhusarapu, Richard G. Schrenker
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Patent number: 9222196Abstract: A directional solidification furnace includes a crucible for holding molten silicon and a lid covering the crucible and forming an enclosure over the molten silicon. The crucible also includes an inlet in the lid for introducing inert gas above the molten silicon to inhibit contamination of the molten silicon.Type: GrantFiled: January 19, 2012Date of Patent: December 29, 2015Assignee: MEMC Singapore Pte. Ltd. (UEN200614794D)Inventors: Steven L. Kimbel, Jihong (John) Chen, Richard G. Schrenker, Lee W. Ferry
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Patent number: 8398765Abstract: A system for growing silicon crystals that facilitates controlling a shape of a melt-solid interface is described. The crystal growing system includes a heated crucible including a semiconductor melt from which a monocrystalline ingot is grown according to a Czochralski process. The ingot is grown on a seed crystal pulled from the melt. The method includes applying an unbalanced cusped magnetic field to the melt, and rotating the ingot and the crucible in the same direction while the ingot is being pulled from the melt.Type: GrantFiled: June 29, 2009Date of Patent: March 19, 2013Assignee: MEMC Electronic Materials, Inc.Inventors: Hariprasad Sreedharamurthy, Milind Kulkarni, Richard G. Schrenker, Joseph C. Holzer, Harold W. Korb
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Patent number: 8317920Abstract: A directional solidification furnace includes a crucible for holding molten silicon and a lid covering the crucible and forming an enclosure over the molten silicon. The crucible also includes an inlet in the lid for introducing inert gas above the molten silicon to inhibit contamination of the molten silicon.Type: GrantFiled: September 19, 2009Date of Patent: November 27, 2012Assignee: MEMC Singapore Pte. Ltd.Inventors: Steven L. Kimbel, Jihong (John) Chen, Richard G. Schrenker, Lee W. Ferry
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Publication number: 20120186299Abstract: A directional solidification furnace includes a crucible for holding molten silicon and a lid covering the crucible and forming an enclosure over the molten silicon. The crucible also includes an inlet in the lid for introducing inert gas above the molten silicon to inhibit contamination of the molten silicon.Type: ApplicationFiled: January 19, 2012Publication date: July 26, 2012Applicant: MEMC SINGAPORE PTE. LTD. (UEN200614794D)Inventors: Steven L. Kimbel, Jihong (John) Chen, Richard G. Schrenker, Lee W. Ferry
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Publication number: 20100074825Abstract: A directional solidification furnace includes a crucible for holding molten silicon and a lid covering the crucible and forming an enclosure over the molten silicon. The crucible also includes an inlet in the lid for introducing inert gas above the molten silicon to inhibit contamination of the molten silicon.Type: ApplicationFiled: September 19, 2009Publication date: March 25, 2010Applicant: MEMC Electronic Materials, Inc.Inventors: Steven L. Kimbel, Jihong (John) Chen, Richard G. Schrenker, Lee W. Ferry
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Publication number: 20090320743Abstract: A system for growing silicon crystals that facilitates controlling a shape of a melt-solid interface is described. The crystal growing system includes a heated crucible including a semiconductor melt from which a monocrystalline ingot is grown according to a Czochralski process. The ingot is grown on a seed crystal pulled from the melt. The method includes applying an unbalanced cusped magnetic field to the melt, and rotating the ingot and the crucible in the same direction while the ingot is being pulled from the melt.Type: ApplicationFiled: June 29, 2009Publication date: December 31, 2009Applicant: MEMC Electronic Materials, Inc.Inventors: Hariprasad Sreedharamurthy, Milind S. Kulkarni, Richard G. Schrenker, Joseph C. Holzer, Harold W. Korb
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Patent number: 6797062Abstract: A heat shield assembly is disclosed for use in a crystal puller for growing a monocrystalline ingot from molten semiconductor source material. The heat shield assembly has a central opening sized and shaped for surrounding the ingot as the ingot is pulled from the molten source material. In one aspect, the heat shield assembly includes a multi-sectioned outer shield and a multi-sectioned inner shield. The sections of at least one of the inner and outer shields may be releasably connected to one another so that, in the event a section is damaged, the sections may be separated to allow replacement with an undamaged section. In another aspect the heat shield assembly includes an upper section and a lower section extending generally downward from the upper section toward the molten material. The lower section has a height equal to at least about 33% of a height of the heat shield assembly.Type: GrantFiled: September 20, 2002Date of Patent: September 28, 2004Assignee: MEMC Electronic Materials, Inc.Inventors: Lee W. Ferry, Richard G. Schrenker, Hariprasad Sreedharamurthy
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Publication number: 20040055531Abstract: A heat shield assembly is disclosed for use in a crystal puller for growing a monocrystalline ingot from molten semiconductor source material. The heat shield assembly has a central opening sized and shaped for surrounding the ingot as the ingot is pulled from the molten source material. In one aspect, the heat shield assembly includes a multi-sectioned outer shield and a multi-sectioned inner shield. The sections of at least one of the inner and outer shields may be releasably connected to one another so that, in the event a section is damaged, the sections may be separated to allow replacement with an undamaged section. In another aspect the heat shield assembly includes an upper section and a lower section extending generally downward from the upper section toward the molten material. The lower section has a height equal to at least about 33% of a height of the heat shield assembly.Type: ApplicationFiled: September 20, 2002Publication date: March 25, 2004Applicant: MEMC Electronic Materials, Inc.Inventors: Lee W. Ferry, Richard G. Schrenker, Hariprasad Sreedharamurthy
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Patent number: 6579362Abstract: A heat shield assembly for use in a crystal puller has an outer reflector interposed between the ingot and the crucible as the ingot is pulled from the molten source material. A cooling shield is interposed between the ingot and the outer reflector whereby the cooling shield is exposed to heat radiated from the ingot for increasing the rate at which the ingot is cooled, thereby increasing the axial temperature gradient of the ingot. In a further embodiment, an inner shield panel is disposed generally intermediate the cooling shield and the ingot in radially spaced relationship with the cooling shield and is constructed of a material substantially transparent to radiant heat from the ingot.Type: GrantFiled: March 23, 2001Date of Patent: June 17, 2003Assignee: MEMC Electronic Materials, Inc.Inventors: Lee W. Ferry, Richard G. Schrenker, Mohsen Banan
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Patent number: 6503322Abstract: An electrical resistance heater for use in a crystal puller used for growing monocrystalline silicon ingots according to the Czochralski method comprises a heating element sized and shaped for placement in a housing of the crystal puller generally above a crucible in spaced relationship with the outer surface of the growing ingot for radiating heat to the ingot as it is pulled upward in the housing relative to the molten silicon. The heating element has an upper end and a lower end. The lower end of the heating element is disposed substantially closer to the molten silicon than the upper end when the heating element is placed in the housing. The heating element is constructed such that the heating power output generated by the heating element gradually increases from the lower end to the upper end of the heating element.Type: GrantFiled: October 19, 2000Date of Patent: January 7, 2003Assignee: MEMC Electronic Materials, Inc.Inventors: Richard G. Schrenker, William L. Luter
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Patent number: 6482263Abstract: A heat shield assembly is adapted for location within a crystal puller, with respect to a crucible, above molten source material held by the crucible in the puller. The heat shield assembly has a central opening sized and shaped for surrounding the ingot as the ingot is pulled from the molten material and is generally interposed between the ingot and the crucible as the ingot is pulled from the source material. The heat shield assembly comprises an outer reflector having an inner surface and an outer surface in generally opposed, spaced relationship with a side wall of the crucible, and an inner reflector located inward of the outer reflector. The inner reflector is constructed of a material having a low emissivity and has an outer surface in generally opposed relationship with the inner surface of the outer reflector.Type: GrantFiled: October 6, 2000Date of Patent: November 19, 2002Assignee: MEMC Electronic Materials, Inc.Inventors: Lee W. Ferry, Steven L. Kimbel, Kirk D. McCallum, Richard G. Schrenker
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Publication number: 20020134302Abstract: A heat shield assembly for use in a crystal puller has an outer reflector interposed between the ingot and the crucible as the ingot is pulled from the molten source material. A cooling shield is interposed between the ingot and the outer reflector whereby the cooling shield is exposed to heat radiated from the ingot for increasing the rate at which the ingot is cooled, thereby increasing the axial temperature gradient of the ingot. In a further embodiment, an inner shield panel is disposed generally intermediate the cooling shield and the ingot in radially spaced relationship with the cooling shield and is constructed of a material substantially transparent to radiant heat from the ingot.Type: ApplicationFiled: March 23, 2001Publication date: September 26, 2002Inventors: Lee W. Ferry, Richard G. Schrenker, Mohsen Banan
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Publication number: 20010045184Abstract: A crystal puller for growing monocrystalline silicon ingots according to the Czochralski method which are devoid of agglomerated intrinsic point defects over a substantial portion of the radius of the ingot comprises a housing defining an interior having a lower growth chamber and an upper pull chamber. The pull chamber has a smaller transverse dimension than the growth chamber. A crucible is disposed in the growth chamber of the housing for containing molten silicon. A pulling mechanism is provided for pulling a growing ingot upward from the molten silicon through the growth chamber and pull chamber. An electrical resistance heater has a heating element sized and shaped for being disposed at least partially within the upper pull chamber of the housing in radially spaced relationship with the outer surface of the growing ingot for radiating heat to the ingot as it is pulled upward in the pull chamber relative to the molten silicon. The heating element has an upper end and a lower end.Type: ApplicationFiled: June 24, 1999Publication date: November 29, 2001Inventors: RICHARD G. SCHRENKER, WILLIAM L. LUTER
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Patent number: 6093913Abstract: An electrical resistance heater for use in a crystal puller used for growing monocrystalline silicon ingots according to the Czochralski method comprises a heating element sized and shaped for disposition in the housing of the crystal puller around the crucible for applying heat to the crucible and silicon therein. The heating element includes heating segments connected together in an electric circuit. The segments have upper and lower sections and are arranged relative to each other so that when disposed around the crucible containing molten silicon the upper sections are disposed generally above a horizontal plane including the surface of the molten silicon and the lower sections are disposed generally below the horizontal plane. The upper sections are constructed to generate more heating power than the lower sections thereby to reduce a temperature gradient between the molten silicon at its surface and the ingot just above the surface of the molten silicon.Type: GrantFiled: June 5, 1998Date of Patent: July 25, 2000Assignee: MEMC Electronic Materials, IncInventors: Richard G. Schrenker, William L. Luter
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Patent number: 5935328Abstract: An apparatus for pulling a monocrystalline ingot from a semiconductor source material located within a growth chamber as the ingot is grown on a seed crystal according to the Czochralski method. The apparatus comprises a drum, a chuck constructed for holding the seed crystal and the ingot, and a cable having a first end connected to the drum, a second end connected to the chuck and a portion wound around the drum. The portion of the cable wound around the drum exerts a normal force on a circumferential surface of the drum corresponding to the tension in the cable. The drum and cable interact to produce a friction force resisting sliding movement of the cable relative to the drum in a direction lengthwise of the cable. The drum is capable of unwinding cable from the drum thereby to let out the cable and lower the chuck, and capable of winding the cable around the drum thereby to reel in the cable and draw the chuck upwardly.Type: GrantFiled: November 25, 1997Date of Patent: August 10, 1999Assignee: MEMC Electronic Materials, Inc.Inventors: Carl F. Cherko, Harold Korb, Richard G. Schrenker, Dick S. Williams
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Patent number: 5840120Abstract: An apparatus for producing a silicon single crystal grown by the Czochralski process. The apparatus includes a hollow growth chamber, a quartz crucible disposed within the growth chamber, and a pulling member for pulling a growing silicon single crystal upward from a silicon melt retained in the crucible. A crystal chamber above the growth chamber receives the crystal as it is pulled. A joining member joins the growth chamber and the crystal chamber. A first heating member defining a passageway through which the crystal is pulled, for preventing formation of oxygen precipitate nucleation centers in the crystal until the crystal has been pulled through the passageway, is disposed at least partially within the growth chamber. A second heating member defining a passageway through which the crystal is pulled, for controlling the formation of the oxygen precipitate nucleation centers in the crystal, is disposed within the crystal chamber.Type: GrantFiled: January 22, 1996Date of Patent: November 24, 1998Assignee: MEMC Electronic Materials, Inc.Inventors: Kyong-Min Kim, Roger W. Shaw, Sadasivam Chandrasekhar, Richard G. Schrenker
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Patent number: 5582642Abstract: A method of laterally adjusting the position of a pull wire of a crystal pulling machine to dampen pendular motion of the pull wire during production of a monocrystal comprises: placing a close-fitting guide around the pull wire; rotating the pulling chamber about the axis Z.sub.1 to rotate both the pull wire and the monocrystal supported by the pull wire; sensing the lateral position of a portion of the pull wire; adjusting the lateral position of the guide in response to the sensed position of the pull wire to dampen pendular motion of the pull wire during production of a monocrystal.Type: GrantFiled: June 20, 1995Date of Patent: December 10, 1996Assignee: MEMC Electronic Materials, Inc.Inventors: Harold Korb, Dick S. Williams, Richard G. Schrenker, Verlin A. Lauher