Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.

Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.

Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.

Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.

Abstract: A method of forming a composite door is disclosed. The method comprises: mixing together a thermoplastic polymer with an organic fibrous material in a ratio such that the organic fibrous material constitutes 40 to 60 percent by weight of the mixture; extruding the mixture under heat and pressure to create a thin sheet form; cutting the sheet to a predetermined size; removing material from at least one surface of the sheet to create a homogeneous appearance devoid of obvious fibrous particles; thermoforming the sheet to impart to the at least one surface an exterior three dimensional door surface to create a thin door facing; and assembling two of the thermoformed thin door facings, a peripheral frame and a core material into a door.

Abstract: A necktie storage rack has an elongated U-shaped hosuing mounted horizontally. An elongated slide with an external shape complementary to the inside of the housing can slide longitudinally in the housing from a retracted position essentially completely within the housing to an extended position with about half of the slide extending forwardly from the housing. Three posts extend downwardly from the slide and a wheel is rotatably mounted on each of the posts. The wheels are designed to elastically snap onto the posts. A number of radially extending legs on the wheel are used for hanging neckties. The entire assembly can be fabricated of injection molded plastic and connected together without any fasteners except screws for supporting the tie rack in a closet. The back of the housing can be secured to a wall and a forward portion of the housing suspended from a closet hanger bar by a pair of side-by-side clamps fastened together by a single screw.

Abstract: An extruded hinge with a multiplicity of bearing assemblies spaced along its length has a pair of abutting hinge leaves with mounting portions and pivot portions with convexly arcuate surfaces extending along their abutting edges and intermeshing gear teeth extending along the length thereof. The pivot portions have channels in their surfaces opposite the arcuate geared surface, and the hinge leaves have pairs of axially offset, opposed cooperating cutouts extending through the pivot portions. These cutouts provide a center portion in which the cutouts are aligned and recesses at the axial ends thereof in opposite hinge leaves. An elongated lateral bearing member has a cavity therewithin which receives the pivot portions, and it has opposed flanges at its free ends, which extend into the channels of the pivot portions to lock the hinge leaves in assembly.