Abstract: An improved pelletizing apparatus comprising a pellet forming means having a slanted rotatable member, means for supplying particulate batch material to the pellet forming means, means for supplying liquid to the pellet forming means, means for rotating the rotatable member in a given direction, the pellet forming means being so arranged and constructed that the liquid and particulate batch material supplied to the pellet forming means combine to form pelletized batch material, wherein the improvement comprises paddle means for sensing the depth of material on the slanted rotatable member and transducer means connected to the paddle means and responsive to the depth sensed thereby for providing an output signal that is indicative of the depth sensed by the paddle means.

Abstract: A method of and apparatus for pelletizing a batch of particulate material comprising: supplying particulate batch material to a slanted rotatable surface; supplying liquid to the surface to render the particles with the ability to adhere to one another upon impaction; rotating the surface in a given direction to cause the particles and newly formed pellets to move up along the surface and then downwardly at least partially under the influence of gravity so as to move in generally elliptical paths, whereby individual particles are caused to impact against one another and adhere thereto to form pellets; sensing the depth of substantially finished pellets at a downward portion of an elliptical path; and changing the ratio of liquid to particulate batch material in response to a change in the depth that is sensed.

Abstract: A method and apparatus are provided for controlling the amount of dry particulate matter and liquid added to a rotary pelletizer. A transducer placed within the pelletizer senses a characteristic of the mixed material in the pelletizer. This characteristic may be, for example, the level of the batch or the size of the pellets. The transducer signal is then conditioned to provide a signal level corresponding to a desired characteristic level and which varies about that level corresponding for example to the variations of pellet size about a desired size. That signal is added to a second signal representing the actual liquid flow into the pelletizer or added to a second signal representing actual dry particulate flow into the pelletizer and modulates that respective flow to maintain the input of either the dry or the liquid material into the pelletizer as necessary. Additionally, a set point signal can be provided as a constant signal representing desired dry particulate in flow or liquid in flow.

Abstract: Some free water containing glass batch agglomerate formulations when attempted to be dried and heated in a vertical bed prior to being discharged to a glass melter for vitrification convert into large aggregates which cannot be suitably supplied to the melter. The present invention solves this process disabling aggregate formation by treating such agglomerates in a preconditioning chamber(s) prior to supplying them into a vertical bed so as to preclude serious aggregate formation in either the preconditioner or the vertical bed. Such treatment is employed in manufacturing glass with a fossil fuel fired melter or an electrically operated melter.

Abstract: An apparatus is provided for preconditioning and preheating pellets of glass batch prior to heating and melting them in a furnace. Components of glass batch are mixed together and combined with water to form agglomerates, e.g., pellets. These agglomerates are supplied to a hopper through which hot combustion gases are passed and they are preheated to an elevated temperature in the hopper prior to entering the melting furnace, thereby resulting in a savings of substantial amounts of energy. Moisture is removed from the agglomerate prior to their being supplied to the hopper; hence, the tendency for the agglomerates to adhere to one another and form aggregates, or clinkers, is substantially controlled. For that purpose, the agglomerates are collected in a preconditioner having receptacles located above the bed of agglomerates in the hopper with the hot gases also passing through the agglomerates in the receptacles after passing through the bed in the hopper.

Abstract: A process is described for minimizing the sticky or tacky surface characteristics of free water-containing glass batch pellets so as to allow for the more expeditious handling of such pellets in further processing operations. Generally, this is effected by coating the pellets subsequent to their formation on a rotating disc pelletizer, the coating being done with a tumbling motion in a rotary drum member so as to form a substantially uniform surface coating on the pellets. The coating material is the same glass batch composition employed to produce the pellets.