Abstract: A method and apparatus of maintaining spacing between tension mask strands in a tension mask. The method includes providing a tension mask with strands connecting therebetween and attaching a set of barrier ridge elements to a first side of the strands. Next, the tension mask is tensioned and affixed to a mask frame to form a mask frame assembly.

Abstract: A method and apparatus of maintaining spacing between tension focus mask strands in a tension focus mask. The method includes providing a tension focus mask comprising busbars with crosswires connected therebetween. A permanent adhesive is applied to the screen-side of the mask strands. Next, novel non-permanent horizontal guide members are attached to the gun-side of the mask strands, where an adhesive is applied to the guide member before the guide members are applied to the mask. The guide members maintain the vertical mask strand spacing during: (1) the application of the horizontal crosswires to the screen-side of the mask and (2) the subsequent thermal processing. The thermal processing cures the adhesive on the screen-side of the mask, thereby: (1) permanently attaching the crosswires to the mask strands and (2) volatilizing the adhesive on the gun-side of the mask strands such that the non-permanent guide member detach from the mask strands.

Abstract: A color cathode-ray tube (CRT) having an evacuated envelope with an electron gun therein for generating at least one electron beam is disclosed. The envelope further includes a faceplate panel having a luminescent screen with phosphor lines on an interior surface thereof. A tension focus mask, having a plurality of spaced-apart first electrodes, is located adjacent to an effective picture area of the screen. The plurality of spaced-apart first electrodes has a screen-facing side having a predetermined width and a relatively wider electron-gun-facing side. Each side forming sharp corner edges extending along the length of each first electrodes. A substantially continuous insulating material is deposited on the screen-facing side and on the corners of the first electrodes to shield the sharp corner edges of the first electrodes. A plurality of second electrodes are oriented substantially perpendicular to the plurality of first electrodes and are bonded thereto by the insulating material layer.

Abstract: A method of operating a positive tolerance color cathode-ray tube (CRT) having an evacuated envelope with an electron gun and a focus mask therein for generating at least one electron beam. The envelope further includes a faceplate panel having a luminescent screen of color-emitting phosphor stripes on an interior surface thereof. The color-emitting phosphor stripes each have a width slightly smaller than one-third of the screen pitch, such that large clipping and leaving tolerances may be achieved therewith. The focus mask, having a plurality of spaced-apart first conductive electrodes, is located adjacent to an effective picture area of the screen. The spacing between the first conductive electrodes defines a plurality of slots substantially parallel to the color-emitting phosphor stripes on the screen. Each of the first conductive electrodes has a substantially continuous insulating material layer formed on a screen facing side thereof.

Abstract: A light-absorbing matrix 23, having openings therein, is formed on an interior surface of a faceplate panel 12 of a cathode-ray tube 10 by providing a photoreceptor thereon, electrostatically charging the photoreceptor 72 to a substantially uniform level of charge, and exposing the photoreceptor to light through openings 33 in a color selection electrode 24 to selectively discharge the more intensely illuminated areas of the photoreceptor, without substantially discharging the less intensely illuminated areas. The photoreceptor 72 comprises a plurality of layers including a photoresist layer 56, a conductive layer 62, and a photoconductive layer 66. The openings 33 in the color selection electrode 24 have a dimension substantially greater than the dimension of the openings in the resultant matrix 23.The photoreceptor 72 is contacted with a liquid toner having charged pigment particles which form toner lines 84 on the less intensely illuminated areas of the photoreceptor.

Abstract: A spray module 40 for manufacturing a cathode-ray tube (CRT) 10 comprises an enclosure 42 having sidewalls 44, a base 46 attached to the sidewalls 44, for closing one end thereof, and a panel support 48 having an opening, 50 therethrough. The panel support 48 is attached to an opposite end of the sidewalls 44. The spray module 40 has at least one electrostatic spray gun 36 therein for spraying charged screen structure material through the opening 50 in the panel support 48 and onto an interior surface of a faceplate panel 12 of the CRT 10. The spray module 40 includes a primary shield assembly 55 disposed within the enclosure 42 and extending through the opening 50 in the panel support 48. A secondary shield assembly 56 also is disposed within the enclosure 42 The primary and secondary shield assemblies 55 and 56, respectively, direct the charged screen structure material toward the interior surface of the panel 12, thereby increasing the transfer efficiency of the spray gun 36.

Abstract: The invention relates to a method of determining the quality of an aluminized, luminescent screen 22 for a CRT 10. The luminescent screen 22 is disposed on an interior surface of a faceplate panel 12 with an aluminum layer 23 overlying the screen. The method includes the steps of: exposing the aluminum layer to ultraviolet radiation; and measuring the luminescence emitted by the screen through the aluminum layer.

Abstract: In accordance with the present invention, a method of electro-photographically manufacturing a luminescent screen assembly on an interior surface of a faceplate panel 12 for a color CRT 10 includes the steps of coating the interior surface of the faceplate panel with a volatilizable, organic conductive solution to form an organic conductive (OC) layer 32, and overcoating the OC layer with a volatilizable, organic photoconductive solution to form an organic photoconductive (OPC) layer 34. The step of overcoating the OC layer to form the OPC layer is improved by the substeps of: grounding the OC layer; providing an organic photoconductive (OPC) solution comprising a resin, an electron donor material and electron acceptor material, and a suitable solvent; and spraying electrostatically-charged droplets of the OPC solution onto the OC layer, with at least one electrostatic spray gun 47, to provide an OPC layer, having uniform thickness, overlying the OC layer.

Abstract: The present invention relates to a CRT 10 having an evacuated envelope comprising a funnel 11 sealed at one end to a faceplate panel 12 with a luminescent screen 14 on an interior surface thereof. A color selection electrode 16, mounted on a frame 19, is disposed within the envelope in proximity to the screen. An internal magnetic shield 22, is secured to the frame of the color selection electrode, and is spaced from and extends along at least a portion of the funnel. The magnetic shield has a plurality of openings 32 therethrough. An evaporable getter 28 is disposed within the envelope adjacent to the exterior surface 26 of the magnetic shield 22. The magnetic shield is improved by having tabs or louvers 36, 38, 136, 138, associated with the openings, for restricting the deposition of a film of getter material 30 to the exterior surface 26 of the shield 22.