Abstract: The invention provides a method of making an abrasive product which comprises a layer of bonded ultra-hard abrasive particles bonded to a substrate. The abrasive product is typically a diamond or cubic boron nitride composite compact.

Abstract: The inventin provides a method of making an abrasive product which comprises a layer of bonded ultra-hard abrasive particles bonded to a substrate. This abrasive product is typically a composite abrasive compact.

Abstract: A tool insert having a cemented carbide substrate with a recess formed in one end of the substrate and having an abrasive compact located in the recess and bonded to the substrate. The cemented carbide substrate has two ends joined by a side, and the recess formed in the substrate has a side and a base, with the side sloping inwards towards a center point of the base. The abrasive compact includes a top surface which provides a cutting surface or edge for the tool insert, a bottom surface which is complementary to the base of the recess, and a side surface which is complementary to the side of the recess.

Abstract: A tool insert comprising a composite diamond abrasive compact and a method of its production are provided. The composite abrasive compact is characterized by an intermediate layer between the diamond compact and the cemented carbide support. The intermediate layer consists essentially of discrete cubic boron nitride particles constituting 60 to 40 percent by volume of the intermediate layer, carbide particles, preferably tungsten carbide particles and diamond solvent, preferably cobalt. The carbide particles and diamond solvent together constitute 40 to 60 percent by volume of the intermediate layer and the diamond solvent constitutes 15 to 25 percent by volume of the carbide/solvent combination.

Abstract: A thermally stable diamond compact is bonded to a cemented carbide substrate through a nickel bonding layer. Bonding takes place under elevated conditions of temperature and pressure where the temperature is at least 1000.degree. C. and the pressure is at least 30 kilobars.

Abstract: A wire drawing die is provided which is characterized by containing a particular thermally stable diamond compact through which a hole is formed for receiving the wire to be drawn therethrough. The thermally stable diamond compact, which preferably has a hexagonal or circular shape in plan, comprises a mass of diamond particles present in an amount of 80 to 90 percent by volume of the compact and a second phase present in an amount of 10 to 20 percent by volume of the compact, the mass of diamond particles containing substantial diamond-to-diamond bonding to form a coherent, skeletal mass and a second phase consisting essentially of silicon, the silicon being in the form of silicon and/or silicon carbide.

Abstract: A tool component is provided which comprises an abrasive compact bonded to a cemented carbide support body. The abrasive compact has two zones which are joined by an interlocking, common boundary. The one zone provides the cutting edge or point for the tool component while the other zone is bonded to the cemented carbide support body. In use, the tool component is so located in the working surface of the tool that the lower zone is partially embedded in that surface. The interlocking, common boundary is located above the working surface.

Abstract: Thermally stable abrasive compacts of hexagonal shape have been found to have excellent abrasive properties in the abrading of a medium to soft rock having an unconfined compressive strength of less than 240 MPa. Preferably the abrasive tool used is a surface set drill bit wherein some of the thermally stable abrasive compacts are so located around the working edge of the bit that a side thereof acts as a gauge stone for the working portion.

Abstract: A composite diamond abrasive compact is produced from fine diamond particles in the conventional manner except that a thin layer of fine carbide particles is placed between the diamond particles and the cemented carbide support. The provision of the thin layer of carbide particles reduces the incidence of the formation of imperfect sinter areas in the compact.

Abstract: An abrasive tool having a working portion which includes an abrasive insert which is exposed to high temperatures during manufacture or use of the tool. Examples of such tools are dressing or turning tools and surface set or impregnated drill bits. The tools are characterized by the abrasive insert comprising a mass of diamond particles present in an amount of 80 to 90 percent by volume of the insert and a second phase present in an amount of 10 to 20 percent by volume of the insert, the mass of diamond particles containing substantial diamond-to-diamond bonding to form a coherent skeletal mass and a second phase consisting essentially of silicon, the silicon being in the form of silicon and/or silicon carbide. these abrasive inserts have been found to have substantial strength due, at least in part, to the diamond-to-diamond bonding and to be capable of withstanding temperatures of 1200.degree. C. under a vacuum 10.sup.

Abstract: An abrasive body is provided which has high strength and an ability to withstand high temperatures making it suitable as a tool insert for dressing tools and surface set drill bits. The body comprises a mass of diamond particles present in an amount of 80 to 90 percent by volume of the body and a second phase present in an amount of 10 to 20 percent by volume of the body, the mass of diamond particles containing substantial diamond-to-diamond bonding to form a coherent skeletal mass and the second phase containing nickel and silicon, the nickel being in the form of nickel and/or nickel silicide and the silicon being in the form of silicon, silicon carbide and/or nickel silicide. The abrasive bodies are made under conditions of elevated temperature and pressure suitable for diamond compact manufacture.