Abstract: An apparatus and method for calibrating the reel of an agricultural windrower, wherein a programmable control module in connection with a signal operated device in operative control of a variable displacement pump operable for controlling operation of the reel, is programmed as part of an automatic calibration routine for directing signals to the device having different values, for rotating the reel at two different speeds. The controller will then determine a characteristic algorithm or relationship between reel speed and signal value which will be predictive of reel speeds which will be achieved for a range of signal values.

Abstract: An apparatus and method for calibrating a PTO for driving a cutter of a header of an agricultural windrower, wherein a programmable control module in connection with at least signal operated device in operative control of a variable displacement pump operable for controlling operation of the PTO, is programmed as part of an automatic calibration routine for directing signals to the device having values which will increase over time from a first value toward a second value. At the same time, the control module determines when a first movement of the cutter occurs. If the first movement occurs before the second signal value is reached, information representative of an electrical signal corresponding to the first movement is stored. The routine is then repeated using a higher range of electrical signal values to calibrate where the cutter reaches max speed. In either instance, if the speed condition is not reached with the outputting of the signals within the range, the calibration fails.

Abstract: A method for calibrating a proportional solenoid valve used in the propulsion system of a windrower, wherein a programmable control module in connection with a valve and a sensor is programmed as part of an automatic calibration routine for directing test control signals to the valve for causing a predetermined displacement of the hydraulic cylinder, the test control signals having values which vary based on the actual displacement of the hydraulic cylinder as compared with a predetermined value of displacement, and operating the hydraulic cylinder using the test control signal that causes the predetermined displacement of the element. The predetermined displacements correspond to the crack points, or the electrical signal levels at which two ports of interest are just beginning to open to one another from a closed position. Of particular interest are the crack points from the supply pressure port to each of the work ports and from the tank port to each of the work ports.

Abstract: An apparatus and method for calibrating a PTO for driving a header of an agricultural windrower, wherein a programmable control module in connection with at least signal operated device in operative control of a variable displacement pump operable for controlling operation of the PTO, is programmed as part of an automatic calibration routine for determining values for the control signals required for operating the header at a predetermined target speed for a plurality or range of speeds of an engine driving the pump, such at the pump can be controlled to minimize occurrences of overpumping of fluid and resultant problems.

Abstract: The apparatus is an automatic velocity control system for an agricultural machine. Three feedback circuits are used to increase reliability and repeatability of the apparatus despite variations in load and ground conditions and non-linear responses of control components. A solenoid current sensor supplies a feedback signal to control a current controller for solenoids controlling a hydraulic valve, a hydraulic cylinder position sensor provides a feedback signal to counteract the non-linearity of the hydraulic valve controlling the hydraulic cylinder, and wheel speed sensors supply vehicle speed signals to be compared to the signal from the operator's speed control. A microprocessor processes the sensor signals to maintain the desired velocity.

Abstract: A neutral start interlock for a hydrostatic drive system that uses potentiometers to electronically monitor at least the position of the hydrostatic displacement control such that the engine will not start unless such control is in the neutral position.

Abstract: The apparatus is an electronic speed control for farm machines. A microprocessor is fed data on the tractor engine speed, the tractor ground speed, and the manual speed lever setting, and electronically matches the desired ground speed to the engine speed to prevent stalling the engine. Ground speed is controlled by using the microprocessor to electrically vary a control valve that replaces the usual mechanical linkage between the speed control lever and the hydraulic pumps driving the hydraulic wheel motors.

Abstract: An agricultural harvester having a header with a reel and an auger, wherein the reel and the auger provide crop material to an elevator and a foreign object detecting mechanism, wherein the foreign object detecting mechanism includes a foreign object detecting circuit for detecting foreign objects and an object extrusion mechanism operationally connected to be activated by the detecting circuit. The detecting circuit includes a first vibration sensor, a programmable amplifier, a frequency bandpass filter, a variable threshold comparator, and a microprocessor including a pulse rejection network. The microprocessor is electronically connected to control the threshold comparator and the programmable amplifier, and activates the object extrusion mechanism when the pulse rejection network generates an internal signal.

Abstract: The device is a multifunctional handle for controlling an agricultural combine. The device consists of palm grip with a finger rest. Attached to the palm grip is a crescent control region. The crescent control region has an upper control area and a lower control area separated by a thumb rest area. The control areas have various controls arranged by usage. The control areas are stepped from the thumb rest area so as to allow the operator to tactilely sense the position of his right thumb relative to the control areas. The palm grip and finger rest are tapered so as to be ergonometrically comfortable for the operator's arm.

Abstract: In a two-channel magnetic metal detector having first and second mutually inductively coupled detection coils connected to first and second detection channels, respectively, the inductance of the coils is tested by applying a square wave test signal to the first detection coil and determining if the resulting output signal from the second detection channel has a magnitude falling within a range of magnitudes defined by two threshold values stored in a non-volatile memory. A microcomputer applies digital signals to a digital to analog converter to generate the square wave. The output signal from the second detection channel is repetitively sampled and digitized and the digital values are transferred to the microcomputer which includes means for comparing the digital values with the threshold values.

Abstract: A metal detector comprises a detection coil disposed in a magnetic field, the ends of the coil being connected through a balanced resistor network to the inputs of a differential amplifier. A test signal is injected into the metal detector at a point such that the coil is effectively in series with one branch of the balanced resistor network. The injected signal produces a potential difference at the inputs of the differential amplifier, the magnitude of the potential difference being dependent on the resistance of the detection coil. The test signal is generated by a circuit including a microcomputer which successively feeds digital values corresponding to the sine function to a digital-to-analog converter, so that the converter generates the test signal in the form of a sine wave. The output signal from the differential amplifier is applied to an analog-to-digital converter.

Abstract: In a two-channel magnetic metal detector for a forage harvester, positive and negative adaptive detection thresholds are varied according to long term changes in the noise component induced in detection coils by moving ferrous parts of the crop feed mechanism. The adaptive detection thresholds are set at levels determined by the positive and negative peak averages of the noise components in the channels while the crop feed mechanism is running at normal speed. Start-up transient noise induced in the detection coil as the crop feed mechanism accelerates may exceed the adaptive thresholds as thus set, thereby triggering false indications that a tramp metal object has been detected in the crop feed path. At start-up of the crop feed mechanism, the detection thresholds are raised to prevent false indications. An increase in a channel noise signal is taken as an indication that the crop feed mechanism is accelerating.

Abstract: A two-channel metal detector system disposed adjacent the crop feed path of a harvester to detect ferrous metal objects in the crop material is provided with both positive and negative adaptive detection thresholds for each channel, the thresholds being independently varied according to the average positive and negative peaks of the noise component in the channel output signals. A channel output signal is sampled and digitized and the positive and negative peaks of the noise component occurring over fixed time intervals are filtered to provide average positive peak and average noise peak values that are stored in an E.sup.2 PROM and updated according to long term variations in the noise component. The positive and negative adaptive detection thresholds are set according to the average positive and negative peak values and the adaptive detection thresholds are compared with the sample channel output signal to determine if a ferrous metal object has been detected.

Abstract: An agricultural harvesting machine having feed rolls for feeding crop material along a feed path to a cutterhead which chops the crop material is provided with a metal detector for detecting ferrous metal objects passing along the feed path. The metal detector comprises a plurality of magnets and a plurality of generally planar Hall effect sensing elements. The magnets collectively produce a detection field which extends into the crop feed path. Each sensing element is disposed such that the magnetic field produced by two adjacent magnets is normal to the plane of the sensing element. In addition the sensing elements are disposed in a plurality of planes all normal to the crop feed path. However, the sensing elements are disposed in planes oriented at different angles relative to the direction of crop feed.

Abstract: In an automatic draft control system for positioning a hitch, velocity feedback loop techniques are employed to control the rate of movement of the hitch. When the system is operating in an open loop position control mode, a switch mounted on a tractor fender enables an operator to manually control raising/lowering of the hitch for the purpose of attaching an implement. Hitch position is sensed and a microprocessor calculates the first derivative of the hitch position signal to determine actual hitch velocity. The actual velocity is subtracted from a desired velocity value to obtain a velocity error signal. The error signal is subjected to an integral control algorithm and the integrated value is used to energize raise or lower solenoids controlling a valve which raises or lowers the hitch. When the actual hitch velocity is equal to or greater than the desired hitch velocity, the integrated value is saved. When the next raise/lower sequence is initiated the integrator is reset to the saved value.

Abstract: In an automatic hitch control system wherein a hitch is raised or lowered in response to operation of a valve, and the valve is controlled by solenoids which are selectively energized by connecting them to ground through switch drivers, a safety disconnect relay is provided for preventing uncommanded motion of the hitch such as might occur if the lead between a solenoid and its driver should be grounded or if the driver should fail in an "on" state. The relay has contacts connected between the solenoids and the positive voltage for operating them. A microprocessor senses hitch position, the position of a quadrant lever and the speed of the tractor carrying the hitch. From the conditions sensed, the microprocessor determines if the tractor is moving, if the hitch is captured, if the hitch is moving and whether the hitch control system is in an open-loop control mode in which manual switches may be used to control hitch movement.

Abstract: A vehicle transmission system having shift levers mechanically linked to couplers for selection of ranges of gear speed ratios and electro-hydraulic powershift clutches for selection of a gear speed ratio within the selected range is provided with controls for avoiding unexpected speeds or speed changes under certain conditions. If the vehicle is moving at start-up as a result of a stall or accidental reset of the microprocessor, and the shift levers have not been moved since the stall or reset, the microprocessor retrieves from a nonvolatile memory an indication of the last selected powershift gear prior to the reset and uses it for the initial powershift gear selection. When an operator depresses a clutch, shifts a shift lever and then changes his mind and shifts the shift lever back to its original position before releasing the clutch above a threshold point, the microprocessor selects the powershift gear in effect at the time the clutch pedal was depressed.

Abstract: A thin film highly directional audible sound sensor is mounted within a rotatable feed roll of a forage harvester to detect the presence of stones and other hard foreign objects in a crop material being fed past the feed roll to a cutter mechanism. Air-borne sound waves produced by the impact of foreign objects on metal parts of the harvester are detected by the sensor which produces a signal for stopping the crop feed mechanism before the foreign objects reach the cutter mechanism. The sensor is mounted on a stationary support within the rotatable feed roll. Output signals from the sensor control a stop mechanism for the crop feed mechanism via conductors extending through a stationary support shaft for the feed roll, thereby avoiding the need to commutate output signals from the detector.

Abstract: In a forage harvester, a shear bar is adjusted relative to the knives of a rotating cutterhead by selectively energizing first and second motors to move one or the other end of the shear bar toward the cutterhead. A vibration sensor senses vibration of the shear bar and controls a circuit to deenergize an energized motor when vibration is induced in the shear bar. The vibration may be caused by impact of the cutterhead knives on the shear bar (a true hit) or by random noise (detected as a false hit). To discriminate between false hits and true hits, an energized motor is stopped when a first hit (true or false) is detected. A timer is set to time an interval at least as great as the time it takes the cutterhead to make one revolution, and during this interval the vibration sensor is repeatedly sampled to determine if a second hit has occurred. If a second hit is detected during the interval the first hit is assumed to be a true hit.

Abstract: Under the control of a microprocessor first and second motors alternately drive first and second ends of a shear bar for adjusting the position of the shear bar relative to cutter head. The shear bar is adjusted so that it is substantially parallel to the cutter head even though the cutter head and shear bar may not be parallel at the time the adjustment is initiated. A knock sensor is provided for sensing impacts between the cutter head and shear bar, the knock sensor output signal being converted to a digital value for controlling the adjusting sequence. A knocker is provided for inducing vibrations in the shear bar to thereby test the operability of the knock sensor and its output circuitry. The sensitivity of the adjustment system to the output of the knock sensor is set automatically before an adjustment sequence begins to account for variations in the knock sensor, its output circuitry, and "noise" vibrations induced in the shear bar by normal machine operation.