Abstract: The invention is a continuous process and a product of the process for preparing a low fat content chip-like baked snack food from a composition containing at least one ingredient having starch. Water and the ingredient having starch comprise substantially all of the ingredients of the composition. The method involves mixing and heating the composition in a cooker extruder or continuous mixer to form a dough-like consistency. In the most preferred embodiments of the invention the ingredient including starch is a corn and a potato ingredient. The formed composition is sheeted and the sheeted composition is then laminated, educed in thickness, formed into pieces, and baked in a conventional oven. During baking the exterior layer of the dough cooks rapidly and traps steam in the interior portion of the dough. Blisters and curls result in the final product that impart a chip-like appearance to the final product.

Abstract: A cutting die includes a plurality of cutters arranged for cutting an ordered array of different size dough pieces from a sheet of dough. The dough pieces are cut from the sheet such that the array of different size dough pieces has a substantially uniform weight distribution throughout its length and width such that all of dough pieces can be uniformly baked. The cutting die includes a plurality of cutters arranged in a set of two parallel subsets of different size cutters arranged in descending order by size. The set of cutters are arranged in series to form a repeating pattern.

Abstract: Assortments of thin uniformly bakeable, and baked, goods such as biscuits, crackers or cookies are efficiently provided. For example, a uniformly baked sample of chemically leavened laminated buttery-flavored thin crackers can be prepared having about 33 percent by number nickel size items, about 33 percent by number dime size items and the remainder quarter size items on a continuous basis on one production line employing a regularly interposited array formed with an appropriately analogous cutting die.