Abstract: A protected synthetic tensile member assembly including one or more fixed terminations used to transmit a tensile load from the tensile member to an external component. The tensile member includes access for inspection of its constituent fibers in at least one selected inspection region. The region is selected on the basis of the area of interest to the tensile member's use such as the area of greatest stress concentration or the area of greatest abrasion. A removable cover is provided for the inspection region. A user may selectively remove this cover in order to gain access to the inspection region.

Abstract: A method for straightening, constraining, cutting and terminating a multi-stranded, non-parallel cable. The method includes: (1) dividing the cable into smaller components which are in the size range suitable for the prior art termination technology; (2) creating a termination on the end of each of the smaller components; (3) providing a collector which reassembles the individual terminations back into a single unit; and (4) maintaining alignment between the terminations and the smaller components while the terminations and the collector are in a connected state.

Abstract: An assembly and method for using a flexible tensile member as part of the rigging for a dragline bucket. The tensile member includes a stranded core surrounded by one or more armoring layers or devices. The stranded core produces excellent strength in tension. The armor layer(s) provides a lower but still sufficient strength in compression. The compression strength is sufficient to eliminate plastic deformation of the core strands when the tensile member is bent around or dragged across an edge. The armor layer(s) also protects against battering, cutting, abrading, compression, and shearing forces. This resistance greatly reduces the likelihood of heavy items—such as the yoke, dump block, and spreader bar—damaging the tensile member when the bucket assembly is laid on the ground.

Abstract: A method for straightening, constraining, cutting and terminating a multi-stranded, non-parallel cable. The cable filaments are aligned. A binder is then applied to the cable to maintain the alignment. The cable is then cut to a desired length. Each strand or group of strands is then placed in an individual termination. Each individual termination is then attached—either directly or through intermediate devices—to a collector.

Abstract: A process for forcibly infusing liquid potting compound into the strands of a cable in order to attach an anchor to the cable. The process uses a strand cavity within an anchor that encloses the exposed strands. The strand cavity is sealed. Liquid potting compound is then forced into the strand cavity, where it runs around and through the exposed strands. A second venting passage is preferably employed, so that the liquid potting compound flows through the mold without trapping any substantial air pockets.

Abstract: A termination system which attaches a conventional threaded rod or bolt to a cable. An anchor is attached to an end of a cable using known techniques—such as potting. A threaded rod or bolt is placed on the anchor, pointing away from the direction of the cable. The rod or bolt is mechanically attached to the anchor using several different techniques. The result is an anchor assembly including a threaded protruding shaft. Because the assembly uses an inexpensive prior art rod or bolt, the machining operations are confined to small components needing relatively little material removal.

Abstract: A method for straightening, constraining, cutting and terminating a multi-stranded, non-parallel cable. The cable filaments are aligned. A binder is then applied to the cable to maintain the alignment. The cable is then cut to a desired length. Each strand or group of strands is then placed in an individual termination. Each individual termination is then attached—either directly or through intermediate devices—to a collector.

Abstract: A termination anchor having a neck region, a mid region, and a distal region. An expanding passage through the anchor from the neck region to the distal region is bounded by an internal surface. Exposed strands on a cable are trapped within this expanding passage by infusing them with liquid potting compound (either before or after the strands are placed within the passage). This liquid potting compound solidifies while the strands are within the anchor to form a solidified potted region. The present invention optimizes the profile of the internal surface in order to transfer stress occurring in the neck region to the mid region and the distal region. By transferring some of this stress, a more uniform stress distribution and a lower peak stress are achieved.

Abstract: A process for forcibly infusing liquid potting compound into the strands of a cable in order to attach an anchor to the cable. The process uses a strand cavity within an anchor that encloses the exposed strands. The strand cavity is sealed. Liquid potting compound is then forced into the strand cavity, where it runs around and through the exposed strands. A second venting passage is preferably employed, so that the liquid potting compound flows through the mold without trapping any substantial air pockets.

Abstract: A termination system which attaches a conventional threaded rod or bolt to a cable. An anchor is attached to an end of a cable using known techniques—such as potting. A threaded rod or bolt is placed on the anchor, pointing away from the direction of the cable. The rod or bolt is mechanically attached to the anchor using several different techniques. The result is an anchor assembly including a threaded protruding shaft. Because the assembly uses an inexpensive prior art rod or bolt, the machining operations are confined to small components needing relatively little material removal.

Abstract: Cable terminations having features which reduce stress in the transition between the potted region and the freely flexing region of a cable when the cable flexes laterally with respect to the anchor. Several favorable geometries are disclosed. The use of a supplemental buffer material to reduce stress is also disclosed.

Abstract: An anchor having an internal passage defined by a revolved wall profile. The anchor is conceptually divided into four regions: a neck region, a transition region, a mid region, and a distal region. Each of these regions has its own design considerations. A portion of an ellipse is used to define at least part of the revolved wall profile. The use of an elliptical portion allows the anchor to be optimized for the different regions.

Abstract: A process for forcibly infusing liquid potting compound into the exposed strands of a cable prior to forming a termination. The process uses a mold that encloses the exposed strands. Potting compound is then pumped into the mold, where it runs around and through the exposed strands. A second venting passage is preferably employed, so that the liquid potting compound flows through the mold without trapping any air pockets.

Abstract: Cable terminations having features which reduce stress in the transition between the potted region and the freely flexing region of a cable when the cable flexes laterally with respect to the anchor. Several favorable geometries are disclosed. The use of a supplemental buffer material to reduce stress is also disclosed.

Abstract: A spreader tip which can be applied to a variety of different spreader bars having different shapes and sizes. The spreader tip features at least one mounting arm which is positioned to bear against a portion of the spreader bar's exterior. The engagement between the at least one mounting arm and the exterior of the spreader bar is discontinuous, in that it engages less than the entire circumference of the spreader bar's exterior.

Abstract: Cable terminations having features which reduce stress in the transition between the potted region and the freely flexing region of a cable when the cable flexes laterally with respect to the anchor. Several favorable geometries are disclosed. The use of a supplemental buffer material to reduce stress is also disclosed.

Abstract: A connecting system which allows a standard rigging fixture to be connected to a synthetic cable termination by swaging. The cable termination is provided with a swaging sleeve. When the standard rigging fixture is placed next to the termination, this swaging sleeve is swaged over a portion of the standard rigging fixture in order to lock the standard rigging fixture to the termination. The provision of the swaging sleeve on the termination is accomplished using a variety of approaches, including forming the swaging sleeve as part of an anchor, providing a separate swaging sleeve attached by threads, and forming the anchor and swaging sleeve with two separate swaging operations.

Abstract: A self-retracting extension limiting device. It is designed to be attached between a first object and a second object, where the distance between the first and second objects is variable. The device exerts a restoring force tending to draw the two objects together. A first, relatively weak restoring force is exerted over a range of distance. Then, when the objects have been separated to a defined limit of travel, the device exerts a much greater restoring force. The invention includes overlapping and self-contained elements so that unwanted slack is minimized.

Abstract: A spreader tip which can be applied to a variety of different spreader bars having different shapes and sizes. The spreader tip features at least one mounting arm which is positioned to bear against a portion of the spreader bar's exterior. The engagement between the at least one mounting arm and the exterior of the spreader bar is discontinuous, in that it engages less than the entire circumference of the spreader bar's exterior.

Abstract: A process for producing a potting transition which is more nearly planar and which is more repeatable from assembly to assembly. Devices for carrying out the process are also disclosed. A stranded cable comprising a containment jacket is stripped of its containment jacket for a short length to expose the end strands for termination (Obviously, in the case of a cable having no jacket, no stripping is required). The exposed strands are then placed in a barrier device to separate them into a region of exposed strands and a region of guarded strands. Potting compound is then applied to the exposed region. The barrier device prevents the potting compound from penetrating into the guarded region. The result is a distinct transition between a region of strands which have been wetted by the liquid potting compound (“wetted region”) and a region of strands which have not been wetted by the liquid potting compound (“unwetted region”).