Abstract: A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a pretensioner wheel rotatably mounted to the housing and fixedly coupled to a spindle, a pretensioner rod disposed within the tube and a guide plate having a guide portion and a rod guide. The pretensioner rod engages with the pretensioner wheel during pretensioning. In addition, the pretensioner wheel includes a body portion, a pair of flanges radially extending from the body portion and a plurality of vanes with the cavities formed between adjacent two of the plurality of vanes.

Abstract: A vehicle seat belt assembly having a seat belt retractor with a spool rotatable with respect to a retractor frame, the spool storing a seat belt webbing wrapped thereon. The retractor also includes a primary locking mechanism for selectively locking the spool with respect to the retractor frame to provide vehicle occupant restraint. The retractor further includes an auxiliary locking mechanism for selectively locking the spool with respect to the retractor frame upon a predetermined restraint load acting on the spool.

Abstract: A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a sprocket rotatably mounted to the housing and fixedly coupled to a spindle, a rod disposed within the tube and a guide plate having a guide portion and a rod guide. The rod exits the tube along a perimeter of the sprocket, and toward an arcuate landing surface of the guide portion. In addition, the guide plate further includes a couple of tabs and ribs for avoiding rattling of the pretensioner tube in normal use of the retractor assembly.

Abstract: A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a sprocket rotatably mounted to the housing and fixedly coupled to a spindle, a polymer rod disposed within the tube and a guide plate having a guide portion and a rod guide. The polymer rod exits the tube along a perimeter of the sprocket, and toward an arcuate landing surface of the guide portion. In addition, the rod guide is configured for preventing the polymer rod from trapping before engaging with the sprocket or after pretensioning.

Abstract: A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a pretensioner wheel rotatably mounted to the housing and fixedly coupled to a spindle, a pretensioner rod disposed within the tube and a guide plate having a guide portion and a rod guide. The pretensioner rod engages with the pretensioner wheel during pretensioning. In addition, the pretensioner wheel includes a body portion, a pair of flanges radially extending from the body portion and a plurality of vanes with the cavities formed between adjacent two of the plurality of vanes.

Abstract: A vehicle seat belt assembly having a seat belt retractor with a spool rotatable with respect to a retractor frame, the spool storing a seat belt webbing wrapped thereon. The retractor also includes a primary locking mechanism for selectively locking the spool with respect to the retractor frame to provide vehicle occupant restraint. The retractor further includes an auxiliary locking mechanism for selectively locking the spool with respect to the retractor frame upon a predetermined restraint load acting on the spool.

Abstract: A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a sprocket rotatably mounted to the housing and fixedly coupled to a spindle, a polymer rod disposed within the tube and a guide plate having a guide portion and a rod guide. The polymer rod exits the tube along a perimeter of the sprocket, and toward an arcuate landing surface of the guide portion. In addition, the rod guide is configured for preventing the polymer rod from trapping before engaging with the sprocket or after pretensioning.

Abstract: A seatbelt pretensioning retractor assembly for use in a vehicle is provided. The seatbelt pretensioning retractor assembly includes a housing adapted for being mounted to a frame and having an interior cavity, a pretensioner tube having an arcuate and curved shape, a sprocket rotatably mounted to the housing and fixedly coupled to a spindle, a rod disposed within the tube and a guide plate having a guide portion and a rod guide. The rod exits the tube along a perimeter of the sprocket, and toward an arcuate landing surface of the guide portion. In addition, the guide plate further includes a couple of tabs and ribs for avoiding rattling of the pretensioner tube in normal use of the retractor assembly.

Abstract: A height adjuster (200) for a vehicle safety restraint comprising: a rail (230) for providing a vertical path guide for a carrier (220); the carrier (220) configured to be vertically movable along the rail to one of a plurality of locations, the carrier also configured to rotationally support the web guide (210). The height adjuster also comprises a lock mechanism (240) movable between a locked and an unlocked condition, when in a locked condition the carrier is prohibited from moving down the rail and when in an unlocked condition the carrier is free to be moved; and a return spring mechanism (300) comprising a coiled return spring having an interior or coiled end (372) and a distal end (376), the interior end configured not to rotate as the carrier is moved and a distal end of the return spring secured to one of the carrier and release mechanism.

Abstract: A method of installing a seat belt system (100) into a passenger compartment of a vehicle, the system of the type including a seat belt retractor (501), a height adjuster (102) and a web guide (104), the method including the steps of: a) providing a height adjusting mechanism having a bar or track and a carrier; b) securing the web guide to the carrier so the height adjuster and web guide form a subassembly; c) locating and securing the retractor to a desired location within the vehicle and; d) lifting the subassembly and manipulating the height adjuster to a desired location in the vehicle and securing the height adjuster to the desired location, wherein the step of lifting the subassembly simultaneously locates the web guide to its desired location.

Abstract: A seat belt retractor (20) comprising: a primary (40) and secondary (60) locking mechanism and deactivation mechanism (74) for mechanically deactivating the second locking mechanism (60) when the retractor is used by occupants not in a designated class; the retractor including at least two load limiting mechanisms including for example, a torsion bar and variable elongation webbing or a torsion bar and a friction brake (or clutch) configured to be selectively employed depending on the size of the occupant.

Abstract: A seat belt retractor comprising: a first and a second energy absorption mechanism each of which is selectively activatable and respectively configured to generate first and second levels of energy absorption and when activated define an output characteristic of the retractor; a switch mechanism for operatively selecting one or the other energy level and a mode shifter for shifting between the first energy absorption level and the second energy absorption level as a function of the rotation of a spool of the retractor.

Abstract: A seat belt system for securing a seated occupant to a seat, the system comprising: a single continuous length of seat belt webbing, the seat belt including first and second ends; a first anchor located near the juncture of the seat belt and seat cushion with a buckle positioned on the other side of the cushion, a movable anchor guide or second web guide for orientating portions of the seat belt relative to the seat; second means for moving the seat belt away from the seat to encourage the occupant's entry onto the seat and for thereafter manipulating the seat belt about the seated occupant so that a portion of the seat belt forms a lap belt about the seated occupant and wherein other portions of the seat belt form two relatively criss-crossed shoulder belt segments of seat belt in front of the seated occupant.

Abstract: A safety system including a web guide comprising: a load-bearing member; a roller rotationally supported in relation to the load-bearing member; a one-way clutch for permitting the roller to rotate in a first direction and for prohibiting the roller from rotating in an opposite second direction.

Abstract: A seat belt system for securing a seated occupant to a seat, the system comprising: a single continuous length of seat belt webbing, the seat belt including first and second ends; a first anchor located near the juncture of the seat belt and seat cushion with a buckle positioned on the other side of the cushion, a movable anchor guide or second web guide for orientating portions of the seat belt relative to the seat; second means for moving the seat belt away from the seat to encourage the occupant's entry onto the seat and for thereafter manipulating the seat belt about the seated occupant so that a portion of the seat belt forms a lap belt about the seated occupant and wherein other portions of the seat belt form two relatively criss-crossed shoulder belt segments of seat belt in front of the seated occupant.

Abstract: A seat belt retractor comprising: a first and a second energy absorption mechanism each of which is selectively activatable and respectively configured to generate first and second levels of energy absorption and when activated define an output characteristic of the retractor; a switch mechanism for operatively selecting one or the other energy level and a mode shifter for shifting between the first energy absorption level and the second energy absorption level as a function of the rotation of a spool of the retractor.

Abstract: A seat belt retractor (20) comprising: a primary (40) and secondary (60) locking mechanism and deactivation mechanism (74) for mechanically deactivating the second locking mechanism (60) when the retractor is used by occupants not in a designated class; the retractor including at least two load limiting mechanisms including for example, a torsion bar and variable elongation webbing or a torsion bar and a friction brake (or clutch) configured to be selectively employed depending on the size of the occupant.

Abstract: A safety system including a web guide comprising: a load-bearing member; a roller rotationally supported in relation to the load-bearing member; a one-way clutch for permitting the roller to rotate in a first direction and for prohibiting the roller from rotating in an opposite second direction.

Abstract: A seat belt retractor comprising: a spool about which a seat belt is wound; a locking mechanism at least initially locking the spool against rotation and a primary force-limiting mechanism, such as a torsion bar for permitting the spool to rotate in a controlled manner subsequent to the locking of the spool and a secondary force-limiting mechanism located within a recess of the spool and comprised from portions of the spool and an adjacent portion of the locking mechanism for increasing the restraining force on the seat belt before the primary force-limiting mechanism becomes effective. The torsion bar is connected at one end to the spool and at its other end to the locking mechanism. The secondary locking mechanism includes a recess, keyway or slot and a projecting, breakable tab formed on one of the bore and an interfitting part of the locking mechanism.

Abstract: A torsion bar (50) and seat belt retractor (20). The torsion bar (50) has a circular cross section where the torsion bar is formed as a cold headed extruded part and wherein the grain structure of the metal is aligned along the axis (axial direction) of the bar generally in the center of the bar and the grain structure smoothly diverges from the axial direction near an end formation (52a,b). The torsion bar is later annealed and twisted about 180 degrees. The seat belt retractor (20) includes: a frame (22) to rotationally support the torsion bar and spool (30). The torsion bar (30) is characterized by an elastic deformation zone and a sharp onset into a plastic deformation zone. The spool is operatively connected to rotate with the torsion bar. The retractor also includes a locking device, activated during a vehicle accident and operatively linked to the torsion bar for preventing one side of the torsion bar from rotating while permitting the other side and the spool to rotate once loaded by the occupant.