Abstract: An insulated panel for a domestic or household appliance is formed by a process in which two sheets of plastic material are extruded from a co-extrusion die and moved directly into a die thermoforming fixture. When the open die members are closed, the edges of the two sheets are sealed together to form a hollow panel and the walls of the panel are forced outwardly to conform to the shape of the die members. After the hollow panel is trimmed it is moved to a foam machine preferably while still contained in the thermoforming fixture so that foam insulation is inserted into the hollow panel while the walls of the panel are supported by the die members so that these walls are not deformed while the foam insulation is added.

Abstract: A method for manufacturing a vacuum insulation panel is provided which includes the steps of: drying a quantity of microporous powder; evacuating the powder of gases; evacuating a gas impermeable bag of gases; loading the powder into the gas impermeable bag while the bag and powder remain in an evacuated condition; and sealing the gas evacuated bag with the gas evacuated powder therein to form a vacuum insulation panel. The powder in the bag should be compacted before the bag is sealed and also a trace amount of helium may be injected into the bag prior to sealing to assist in leak detection of the sealed panel. The panel with injected helium has an internal pressure not exceeding 1 mm Hg.

Abstract: A vacuum filling machine and method are provided for use in filling a porous pouch with microporous powder. The machine has a housing sealable in an air tight manner. A pair of substantially parallel plates are positioned within said housing, one of the plates having a plurality of perforations therethrough extending from facing front sides of that plate to back side of that plate. The housing is openable to receive the porous pouch between the facing front sides of the plates. A nozzle provides a communication path between the pouch and a source of microporous powder. A vacuum source communicates with an interior of the housing and the back side of the plate with perforations through a vacuum shroud. Preferably, a heat sealing device is positioned within the housing for sealing an edge of the pouch after filling with microporous powder.

Abstract: A vacuum processing machine and method are provided for use in assembling a vacuum insulation panel from a gas impermeable bag and a gas porous pouch filled with a microporous powder. The machine has a housing which is sealable in an air tight manner. A pair of substantially parallel plates are positioned within said housing. The housing is openable to receive the bag between the facing front sides of the plates. A vacuum source communicates with an interior of said housing to evacuate gases from said bag and pouch. Heat sealing apparatus are positioned within the housing for sealing an edge of said bag after evacuation of said gases from said bag and pouch. A nozzle for injecting a trace amount of helium at a pressure preferably below 1 mm Hg into the bag after evacuation of the gases and before sealing of the bag may be provided if desired.

Abstract: A method for assembling a vacuum insulation panel is provided which includes the steps of: loading a quantity of microporous powder into a gas permeable pouch; pressing the pouch into a desired form; sealing the pouch; heating the powder to a temperature elevated above standard room temperature; inserting the pouch into a gas impermeable bag while the pouch and powder remain at the elevated temperature; evacuating gases from the powder pouch while it is at the elevated temperature; evacuating gases from the bag; and sealing the gas evacuated bag with the gas evacuated pouch therein to form a vacuum insulation panel. The heating of the powder may occur only just before insertion of the pouch into the bag, or may occur both before the powder is loaded into the pouch as well as just before insertion of the pouch into the bag. Further, a trace amount of Helium (at a pressure of approximately 1 mm Hg) may be put into the bag before it is sealed in order to permit testing of the sealed panel for leaks.

Abstract: An insulated panel for a domestic or household appliance is formed by a process in which two sheets of plastic material are extruded from a co-extrusion die and moved directly into a die thermoforming fixture. When the open die members are closed, the edges of the two sheets are sealed together to form a hollow panel and the walls of the panel are forced outwardly to conform to the shape of the die members. After the hollow panel is trimmed it is moved to a foam machine preferably while still contained in the thermoforming fixture so that foam insulation is inserted into the hollow panel while the walls of the panel are supported by the die members so that these walls are not deformed while the foam insulation is added.

Abstract: A refrigeration appliance having a vacuum insulation system wherein a combination of vacuum thermal insulating panels and polyurethane foam provide the thermal insulating properties as well as structural support. The panels are to be spaced apart from one another with a space between the cabinet and appliance liner so that the foam will lock the panels in place. Also the panels are to be spaced from the corners of the cabinet to permit the foam to flow into the corners. The panels can be applied directly to the cabinet or they can be spaced between the cabinet and liner, held by spacers. In either case, an adhesive is used to hold the liners in position prior to introduction of the foam.

Abstract: A modular self-contained mechanical refrigeration unit adapted to form one wall of a refrigeration appliance is relatively thin and includes all of the electrical, mechanical and control components of the sealed refrigeration system.

Abstract: A modular self-contained mechanical refrigeration unit adapted to form one wall of a refrigeration appliance is relatively thin and includes all of the electrical, mechanical and control components of the sealed refrigeration system.

Abstract: A self-contained thermal insulation panel, of generally flat rectangular form suitable for placement within the walls or doors of a refrigeration cabinet, consists of a hermetically sealed envelope surrounding an assembled framework defining a plurality of thin parallel internal cavities. The cavities are formed by a plurality of thin stretched-out sheets, each preferably with at least one reflective face, spaced-apart by thin interlocking peripheral gaskets between a top and a bottom frame member. A method of manufacturing an insulation panel according to this invention requries the initial assembly, on a first frame member, of an alternating array of thin sheets and gaskets, then a final sheet and a second frame member all brought firmly together and permanently affixed as a unified assembly. The assembled structure is then evacuated and refilled with a heavier-than-air gas of low thermal conductivity, e.g.

Abstract: A domestic or household appliance is provided which includes a plurality of side panels and a base panel, each of the panels having cooperating integral interlocking means in the edges thereof so that the panels may be manufactured at one location and shipped in knockdown form to another location. The side panels may then be readily assembled on the base panel by unskilled personnel without the use of tools or separate fastening means by simple engagement of the interlocking means in the panel edges. This interlocking means includes a plurality of elongated slots in the base panel which extend inwardly and downwardly at an angle to the vertical and projecting tongues in the bottom edges of the side panels which extend at a similar angle to the vertical and are adapted to be inserted into the slots by movement of the side panel along the angle to the vertical. Cooperating interlocking shoulders on the base panel and the side panels are engaged as the tongues are inserted into the slots.

Abstract: A modular self-contained mechanical refrigeration unit adapted to form one wall of a refrigeration appliance is relatively thin and includes all of the electrical, mechanical and control components of the sealed refrigeration system.

Abstract: A refrigeration appliance includes a plurality of side panels and a base panel, one of the side panels containing within the inner and outer walls thereof a complete mechanical refrigeration unit. The side panels and the base panel are provided with integral interlocking means in the edges thereof so that the panels may be manufactured at one location and shipped in knockdown form to another location where the side panels may be readily assembled on the base panel by unskilled personnel without the use of tools or separate fastening means by simple engagement of the interlocking means in the panel edges. A lid or closure panel may then be secured to one of the side panels to provide a completely enclosed refrigerated compartment.

Abstract: A self-contained thermal insulation panel, of generally flat rectangular form suitable for placement within the walls or doors or a refrigeration cabinet, consists of a hermetically sealed envelope surrounding an assembled framework defining a plurality of thin parallel internal cavities. The cavities are formed by a plurality of thin stretched-out sheets, each preferably with at least one reflective face, spaced-apart by thin interlocking peripheral gaskets between a top and a bottom frame member. A method of manufacturing an insulation panel according to this invention requires the initial assembly, on a first frame member, of an alternating array of thin sheets and gaskets, then a final sheet and a second frame member all brought firmly together and permanently affixed as a unified assembly. The assembled structure is then evacuated and refilled with a heavier-than-air gas or low thermal conductivity, e.g.