Abstract: A system and method for calibrating a dynamic digital imaging system for the detection of defects in a moving product stream. The system has an elevated platform above a conveying unit for receiving a reference color tile. The elevated platform allows for the passage of products to be inspected on the below conveying unit surface such that calibration and re-calibration processes during image capturing may be accomplished on a continuous basis without interruption of the product stream.

Abstract: A method and apparatus for controlling a flow of a product over a product attrition bed, where the product comprises a plurality of product units, for example, potatoes. In one aspect, apparatus comprises a product attrition bed and an auger positioned above the product attrition bed. The auger comprises a flow restriction mechanism to restrict a discharge flow of the product from the auger. In a second aspect, the method comprises feeding the product to the auger to provide a product charge; substantially confining the product charge in a charge space; rotating the auger to move the charge space, and thereby the product charge, in the flow direction; and discharging the product charge from the auger through a flow restriction mechanism. In a third aspect, the method and apparatus controls the feed of product to the auger, for example, providing one control volume of product per revolution of the auger.

Abstract: A method for scoring and controlling the quality of dynamic food products transitioning in the processing steps is performed using image analysis. An image of a plurality of moving food products on a conveyor system is captured by on-line vision equipment and image analysis is performed on the image via an algorithm that determines the percentage of pixels having varying intensities of colors and applies predetermined preferences to predict consumer dissatisfaction. The entire group of food products of one or more images is given an overall appearance score and each individual food product is also scored such that each may be ranked from least to more acceptable. The ranked food products can then be ejected in the order of worst to better rank to increase the overall quality score of the entire group.

Abstract: A system and method for calibrating a dynamic digital imaging system for the detection of defects in a moving product stream. The system has an elevated platform above a conveying unit for receiving a reference color tile. The elevated platform allows for the passage of products to be inspected on the below conveying unit surface such that calibration and re-calibration processes during image capturing may be accomplished on a continuous basis without interruption of the product stream.

Abstract: A method for scoring and controlling the quality of dynamic food products transitioning in the processing steps is performed using image analysis. An image of a plurality of moving food products on a conveyor system is captured by on-line vision equipment and image analysis is performed on the image via an algorithm that determines the percentage of pixels having varying intensities of colors and applies predetermined preferences to predict consumer dissatisfaction. The entire group of food products of one or more images is given an overall appearance score and each individual food product is also scored such that each may be ranked from least to more acceptable. The ranked food products can then be ejected in the order of worst to better rank to increase the overall quality score of the entire group.

Abstract: The present invention discloses a washer for washing produce such as potatoes. In one aspect, a debris removal section removes debris, such as rocks, and a sloped serpentine flume is used to gravity feed the produce through a serpentine flow path to remove the surface dirt and loosen any embedded dirt. The produce can be optionally routed to a spray washer to remove embedded dirt.

Abstract: Aspects of the present invention relate to a system configured for separating a nut or other hard component from soft matter connected to the hard component. The system includes first and second rotary modules. The first rotary module includes a cylindrical first chamber defined by an inner surface and a first rotary assembly within the first chamber. The second rotary module is in communication with the first rotary module such that the first rotary module feeds the hard component and the pulp into the second rotary module. The second rotary module includes a cylindrical screen defining a cylindrical second chamber and a second rotary assembly disposed within the second chamber. The system may further include an infeed assembly for feeding the material into the first rotary module, and/or a discharge portion for discharging the hard component through an exit port after separation by the second rotary module.

Abstract: A cutting apparatus having an annular-shaped cutting head and an impeller assembly coaxially mounted for rotation within the cutting head to deliver food products radially outward toward the cutting head. The cutting head has at least one knife extending radially inward toward the impeller assembly. The knife has a cutting edge at a radially innermost extremity and a radially outer face that defines a trajectory plane for slices removed from the products by the cutting edge. The knife is clamped to the cutting head with a clamping feature that provides clearance for slices when traveling the trajectory plane of the knife.

Abstract: A cutting apparatus having an annular-shaped cutting head and an impeller assembly coaxially mounted for rotation within the cutting head to deliver food products radially outward toward the cutting head. The cutting head has at least one knife extending radially inward toward the impeller assembly. The impeller assembly is equipped with paddles, each having a radially outer extremity adjacent the impeller assembly, a radially inner extremity, and a face therebetween facing the rotational direction of the impeller assembly. According to preferred aspects of the invention, removable posts radially extend from the radially outer extremity of each paddle, and/or the face of each paddle has grooves transverse to a radial of the impeller assembly.

Abstract: The present invention discloses a washer for washing produce such as potatoes. In one aspect, a debris removal section removes debris, such as rocks, and a sloped serpentine flume is used to gravity feed the produce through a serpentine flow path to remove the surface dirt and loosen any embedded dirt. The produce can be optionally routed to a spray washer to remove embedded dirt.

Abstract: A novel food processing system for dividing a flow of food items into a plurality of streams, gently and quickly transporting the food items along a flume of fluid propelled by eductors to several slicers, transversely slicing the food items at a controlled rate to maximize yield, washing the slices, transporting the slices and controllably distributing the slices onto a conveyor for further processing. In accordance with one embodiment of the present invention, the food processing system comprises an oversized-product separator, a segmented cutter, a mass-flow/spreading conveyor, a diverter stage, an eductor stage, a dewatering stage, a starch removal stage, a slicer infeed conveyor, at least one transverse slicer, and a slice spreader. In a preferred embodiment, cutting losses are decreased by minimizing slicing speeds.

Abstract: A rotating circular die for mounting on an extruder. The die incorporates an inner component comprising a cone with support independent of the outer component and extruder, thereby permitting forward and backward adjustment of the inner component in relation to the outer component during actual processing. Independent support for the inner cone eliminates the sanitary and microbial concerns that are present when die assemblies are housed within the extruder. The inner cone is self-centering to provide extrudate of uniform thickness and capable of imparting rotational shearing stresses on the extrudate to provide for starch alignment. The rotation of the inner component considered with the positional adjustability produces uniform extrudate as well as minimizes production downtime by reducing clogging and backup risks and providing for easy clean up.

Abstract: A rotating circular die for mounting on an extruder. The die incorporates an inner component comprising a cone with support independent of the outer component and extruder, thereby permitting forward and backward adjustment of the inner component in relation to the outer component during actual processing. Independent support for the inner cone eliminates the sanitary and microbial concerns that are present when die assemblies are housed within the extruder. The inner cone is self-centering to provide extrudate of uniform thickness and capable of imparting rotational shearing stresses on the extrudate to provide for starch alignment. The rotation of the inner component considered with the positional adjustability produces uniform extrudate as well as minimizes production downtime by reducing clogging and backup risks and providing for easy clean up.