Patents by Inventor Rinsei Ikeda
Rinsei Ikeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11958123Abstract: A resistance spot welding method includes: performing test welding; and performing actual welding after the test welding, wherein in subsequent current passage in the test welding, current passage is performed by constant current control under a condition: 0.5 ? Vtp/Vtm ? 2.0 when tc<800 ms; 0.5?0.3·(tc?800)/800 ? Vtp/Vtm ? 2.0?0.5·(tc?800)/800 when 800 ms ? tc<1600 ms; and 0.2 ? Vtp/Vtm ? 1.5 when tc ? 1600 ms, and wherein in main current passage in the actual welding, adaptive control welding is performed, and in subsequent current passage in the actual welding, current passage is performed by constant current control under a condition: 0.8·Itp ? Imp ? 1.2·Itp.Type: GrantFiled: June 17, 2019Date of Patent: April 16, 2024Assignee: JFE STEEL CORPORATIONInventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
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Patent number: 11911837Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein the test welding is performed under each of two or more welding conditions. In the test welding, for each of the welding conditions, an electrode force parameter from when electrode force application to parts to be welded starts to when a set electrode force is reached before start of current passage and a time variation curve of an instantaneous amount of heat generated and a cumulative amount of heat generated are stored.Type: GrantFiled: February 18, 2019Date of Patent: February 27, 2024Assignee: JFE STEEL CORPORATIONInventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
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Patent number: 11904404Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein in the test welding, 0.2?Vtp/Vtm?1.5 is satisfied where Vtm is an average value of a voltage between the electrodes in main current passage in the test welding and Vtp is an average value of a voltage between the electrodes in subsequent current passage in the test welding, and in each of main current passage and subsequent current passage in the actual welding, a time variation curve of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume that are stored in a corresponding one of the main current passage and the subsequent current passage in the test welding are set as a target, and adaptive control welding is performed to control a current passage amount according to the target.Type: GrantFiled: June 17, 2019Date of Patent: February 20, 2024Assignee: JFE STEEL CORPORATIONInventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
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Publication number: 20230286077Abstract: Provided is a double-side friction stir welding method of metal sheets or metal plates to each other, and a double-side friction stir device for performing the double-side friction stir welding. According to the present invention, a pair of rotating tools facing each other is respectively arranged on a top-surface side and a bottom-surface side of a butted portion or an overlapping portion, which comprises a joint portion of two metal sheets or two metal plates, the pair of rotating tools is moved in a welding direction while being rotated at the butted portion or the overlapping portion, and while the metal sheets or the metal plates are softened by frictional heat generated between the rotating tools and the metal sheets or the metal plates, softened parts are stirred by the rotating tools to produce a plastic flow to join the metal sheets or the metal plates to each other.Type: ApplicationFiled: May 17, 2023Publication date: September 14, 2023Applicant: JFE Steel CorporationInventors: Muneo Matsushita, Rinsei Ikeda
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Patent number: 11623298Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding. The test welding is performed under each of two or more welding conditions. In the actual welding, preliminary current passage is performed by constant current control in the same current pattern as in the preliminary current passage of the test welding, an electrical property between the electrodes in the preliminary current passage in the actual welding and an electrical property between the electrodes stored in the preliminary current passage in the test welding are compared for each welding condition to set a target in main current passage in the actual welding, and thereafter adaptive control welding is performed to control a current passage amount as the main current passage.Type: GrantFiled: August 2, 2018Date of Patent: April 11, 2023Assignee: JFE STEEL CORPORATIONInventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
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Patent number: 11504796Abstract: Proposed is a resistance spot welding method to join parts to be welded which are a plurality of overlapping metal sheets, including: dividing a current pattern into two or more steps for welding; before actual welding, performing test welding; and subsequently, as actual welding, performing adaptive control welding, in which the two or more steps for welding include a step of securing a current path between the sheets directly below the electrodes and a subsequent step of forming a nugget having a predetermined diameter, and a welding interval time is provided between these steps. This method thus yields a good nugget without causing splashing even under special welding conditions.Type: GrantFiled: September 12, 2014Date of Patent: November 22, 2022Assignee: JFE STEEL CORPORATIONInventors: Chikaumi Sawanishi, Yasuaki Okita, Rinsei Ikeda
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Patent number: 11498150Abstract: Main current passage and subsequent current passage are performed, with a cooling time of 0.01 s or more being provided between the main current passage and the subsequent current passage. Ip/I which is a ratio of a current value of the subsequent current passage to a current value of the main current passage is controlled to satisfy a predetermined relationship depending on a constant A defined by Mn content and P content of a steel sheet as a part to be welded, in relation to a welding time Tp of the subsequent current passage, a cooling time T, and the constant A.Type: GrantFiled: August 14, 2018Date of Patent: November 15, 2022Assignee: JFE STEEL CORPORATIONInventors: Koichi Taniguchi, Reiko Endo, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
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Patent number: 11446757Abstract: There is provided a friction stir welding method in which, when double-sided friction stir welding is performed, enough plastic flow to obtain a welded state uniform in the thickness direction of metal sheets can be obtained, in which an increase in welding speed is achieved while the occurrence of defects during welding is prevented, and in which sufficient strength and improvement in welding workability can be achieved. There is also provided a friction stir welding device suitable for the friction stir welding.Type: GrantFiled: September 12, 2018Date of Patent: September 20, 2022Assignee: JFE STEEL CORPORATIONInventors: Muneo Matsushita, Rinsei Ikeda
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Patent number: 11298773Abstract: Provided is a resistance spot welding method. The resistance spot welding method for joining a sheet set including a plurality of lapped steel sheets includes: holding the sheet set between a pair of electrodes; and energizing the sheet set under application of electrode force to thereby join the steel sheets together. At least one of the plurality of lapped steel sheets is a surface-treated steel sheet including a metal coating layer on a surface thereof. The energizing includes: a primary energizing step of performing energization to form a nugget portion; a non-energizing step in which, after the primary energizing step, the energization is suspended for an energization suspension time Tc (cycles); and a secondary energizing step of, after the non-energizing step, performing energization for reheating while the nugget portion is prevented from growing. During the energizing, the relations of a particular formula are satisfied.Type: GrantFiled: March 1, 2018Date of Patent: April 12, 2022Assignee: JFE Steel CorporationInventors: Koichi Taniguchi, Chikaumi Sawanishi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
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Publication number: 20220049330Abstract: A spot welded member includes a spot weld formed by holding a sheet stack of multiple steel sheets between a pair of electrodes and spot-welding the sheet stack, in which at least one of the multiple steel sheets is a high-strength zinc-based coated steel sheet having a tensile strength of 780 MPa or more, the high-strength zinc-based coated steel sheet having a coating with an Al content of 0.5% or more by mass, and in which the heat shock region of the spot weld outwardly extending from an edge of a corona bond area includes a coated layer including an FeAl alloy layer having an average thickness of 0.3 ?m or more and a zinc-based coated layer having an average thickness of 2.0 ?m or more on the FeAl alloy layer at the interface between the base steel sheet of the high-strength zinc-based coated steel sheet and the coating.Type: ApplicationFiled: December 19, 2019Publication date: February 17, 2022Applicant: JFE Steel CorporationInventors: Minoru Tanaka, Koichi Taniguchi, Rinta Sato, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda
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Patent number: 11241755Abstract: An object is to provide a friction stir welding method and apparatus that provide sufficient strength and good welding workability by advantageously eliminating plastic flow deficiency generated as a result of insufficient heating of workpieces. In friction stir welding for steel sheets (3,3) as workpieces, a pair of facing rotary tools (1,15) are inserted into a non-welded part from both one surface side and the other surface side of the steel sheets (3,3), the rotary tools move in a welding direction while rotating, and in addition, a preheating process for heating steel sheets (3,3) is performed by heating means (5) provided in front of the rotary tools (1,15). The configuration of the pair of facing rotary tools (1,15) and the surface temperature, area, position, and so forth of a heated region in the preheating process are strictly controlled.Type: GrantFiled: March 22, 2017Date of Patent: February 8, 2022Assignee: JFE Steel CorporationInventors: Muneo Matsushita, Rinsei Ikeda, Koichi Taniguchi
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Publication number: 20210362266Abstract: The present invention provides a resistance spot welding method. A resistance spot welding method according to the present invention in which a sheet combination of two or more overlapping steel sheets is sandwiched between a pair of electrodes and joined together by applying current while applying pressure, the method including a main current application step in which current application is performed with a current Iw (kA), and subsequently, a post-tempering heat treatment step in which after cooling is performed for a cooling time tct (ms) shown in formula (1) below, current application is performed with a current It (kA) shown in formula (2) below for a current application time tt (ms) shown in formula (3) below: 800?tct . . . formula (1), 0.5×Iw?It?Iw . . . formula (2), and 500?tt . . . formula (3).Type: ApplicationFiled: February 5, 2019Publication date: November 25, 2021Applicant: JFE Steel CorporationInventors: Reiko Endo, Muneo Matsushita, Koichi Taniguchi, Hiroshi Matsuda, Rinsei Ikeda
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Patent number: 11168378Abstract: A hot-pressed member is formed using a tailored blank material obtained by butt joining respective ends of two or more coated steel sheets. The hot-pressed member has two or more sites formed by the respective coated steel sheets and at least one joining portion between the sites. Depending on a type of a coated layer of each of the coated steel sheets, tw/t0 is appropriately controlled where tw is a thickness of a thinnest portion in the joining portion and t0 is a thickness of a thinnest site of the sites. A tensile strength of each of the sites is 1180 MPa or more.Type: GrantFiled: March 3, 2016Date of Patent: November 9, 2021Assignee: JFE STEEL CORPORATIONInventors: Yasuaki Okita, Rinsei Ikeda, Seiji Nakajima, Koichi Nakagawa
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Patent number: 11136643Abstract: A high-strength steel sheet having a specified chemical composition and a method for producing the same. The steel sheet including a multi-phase structure including, by volume fraction, ferrite of 35% to 65%, residual austenite of 7% or less (including 0%), martensite of 20% to 60%, bainite of 20% or less (including 0%), the ferrite having an average crystal grain size of 8 ?m or less and an average aspect ratio of 3.5 or less, the martensite having an average crystal grain size of 3 ?m or less, and the bainite having an average crystal grain size of 3 ?m or less when contained. A standard deviation of Vickers hardness of the steel sheet being 30 or less when measured at 200 ?m intervals from a position of 100 ?m from a surface to a central portion in a thickness direction of the sheet.Type: GrantFiled: August 10, 2017Date of Patent: October 5, 2021Assignee: JFE STEEL CORPORATIONInventors: Katsutoshi Takashima, Koichi Taniguchi, Takashi Kobayashi, Hiroshi Matsuda, Rinsei Ikeda
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Publication number: 20210260685Abstract: A welding process used in a method of manufacturing a steel sheet assembly includes spot welding steel sheets performed for a heat time of 0.08 seconds or more using a convex electrode with a tip radius of curvature of 20 mm or more or a flat electrode such that the weld force F (kN) for initial 0.03 seconds of the heat time satisfies formula: F<0.00125×(1+0.75×tall)+3 where TS (MPa) denotes an average strength of the steel sheets and represents a weighted mean value of a thickness of each of the steel sheets, and tall (mm) denotes a total thickness of the steel sheets (the sum of the thicknesses of the steel sheets).Type: ApplicationFiled: May 13, 2021Publication date: August 26, 2021Inventors: Hiroshi Matsuda, Yasuaki Okita, Muneo Matsushita, Rinsei Ikeda, Kenji Oi
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Publication number: 20210260684Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein in subsequent current passage in the test welding, current passage is performed by constant current control under a condition: 0.5?Vtp/Vtm?2.0 when tc<800 ms; 0.5?0.3×(tc?800)/800?Vtp/Vtm?2.0?0.5×(tc?800)/800 when 800 ms?tc<1600 ms; and 0.2?Vtp/Vtm?1.5 when tc?1600 ms, where Vtm is an average value of a voltage between the electrodes in main current passage in the test welding, and Vtp is an average value of a voltage between the electrodes in the subsequent current passage in the test welding, and wherein in main current passage in the actual welding, adaptive control welding is performed, and in subsequent current passage in the actual welding, current passage is performed by constant current control under a condition: 0.8×Itp?Imp?1.Type: ApplicationFiled: June 17, 2019Publication date: August 26, 2021Applicant: JFE STEEL CORPORATIONInventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
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Publication number: 20210252629Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein in the test welding, 0.2?Vtp/Vtm?1.5 is satisfied where Vtm is an average value of a voltage between the electrodes in main current passage in the test welding and Vtp is an average value of a voltage between the electrodes in subsequent current passage in the test welding, and in each of main current passage and subsequent current passage in the actual welding, a time variation curve of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume that are stored in a corresponding one of the main current passage and the subsequent current passage in the test welding are set as a target, and adaptive control welding is performed to control a current passage amount according to the target.Type: ApplicationFiled: June 17, 2019Publication date: August 19, 2021Applicant: JFE STEEL CORPORATIONInventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
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Patent number: 11065712Abstract: A resistance spot welding method of squeezing parts to be welded, which are a plurality of overlapping metal sheets, by a pair of electrodes and passing a current while applying an electrode force to join the parts to be welded comprises: a first step of passing a current by constant current control to form a fusion zone having a diameter of not less than 2?{square root over (t)}, expressed in mm, between the metal sheets, where t, expressed in mm, is a sheet thickness of a thinnest metal sheet of the metal sheets; a second step of cooling the fusion zone to have a diameter of not greater than 80% of D, where D, expressed in mm, is a diameter of the fusion zone formed in the first step; and a third step of performing adaptive control welding by controlling a current passage amount according to a target that is set.Type: GrantFiled: May 23, 2017Date of Patent: July 20, 2021Assignee: JFE STEEL CORPORATIONInventors: Chikaumi Sawanishi, Hiroshi Matsuda, Rinsei Ikeda
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Publication number: 20210213556Abstract: A resistance spot welding method comprises: performing test welding; and performing actual welding after the test welding, wherein in main current passage in the actual welding, adaptive control welding is performed, and in subsequent current passage in the actual welding, current passage is performed by constant current control with a current determined based on an electrical property between electrodes in each of main current passage in the test welding and the main current passage in the actual welding.Type: ApplicationFiled: June 17, 2019Publication date: July 15, 2021Applicant: JFE STEEL CORPORATIONInventors: Chikaumi SAWANISHI, Hiroshi MATSUDA, Rinsei IKEDA
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Patent number: 10946470Abstract: Provided is a resistance spot welding method that inhibits, in accordance with the degree of axis misalignment between electrodes, the occurrence of cracking in a weld regardless of the steel grade. In resistance spot welding methods according to the present invention, H (ms) is an electrode force retaining time after completion of current passage, D (mm) is an amount of axis misalignment between the electrodes, t (mm) is a total sum of sheet thicknesses of a plurality of overlapping steel sheets, T (MPa) is a tensile strength of a steel sheet having a highest tensile strength among the plurality of steel sheets, F (N) is an electrode force, and d (mm) is a tip diameter of one electrode of the pair of electrodes that has a smaller tip diameter. The electrode force retaining time H is specified to be a predetermined value or greater.Type: GrantFiled: December 13, 2016Date of Patent: March 16, 2021Assignee: JFE Steel CorporationInventors: Chikaumi Sawanishi, Koichi Taniguchi, Katsutoshi Takashima, Hiroshi Matsuda, Rinsei Ikeda