Abstract: Disclosed are methods, systems and apparatus for manufacturing complex three dimensional open structures by cold forming the component from unhardened metal stock and then selectively heating and quenching the metal to provide the desired strength profile across the component. The metal is initially formed of unheated and unhardened metal through a combination of rolling, stamping and/or milling operations to produce a component having a complex three dimensional open structure. The formed component is then hardened in strategically predetermined areas by sequentially heating and quenching the predetermined areas of the component. The heating and cooling elements are, in turn, provided on at least one robotic apparatus configured for moving the elements across the surface of the component in a manner sufficient to achieve the desired pattern of hardened and unhardened regions across the component.

Abstract: Disclosed are methods, systems and apparatus for manufacturing complex three dimensional open structures by cold forming the component from unhardened metal stock and then selectively heating and quenching the metal to provide the desired strength profile across the component. The metal is initially formed of unheated and unhardened metal through a combination of rolling, stamping and/or milling operations to produce a component having a complex three dimensional open structure. The formed component is then hardened in strategically predetermined areas by sequentially heating and quenching the predetermined areas of the component. The heating and cooling elements are, in turn, provided on at least one robotic apparatus configured for moving the elements across the surface of the component in a manner sufficient to achieve the desired pattern of hardened and unhardened regions across the component.

Abstract: A vehicle frame assembly, system and method includes a vehicle frame assembly having a variable length longitudinal frame component. The longitudinal frame component is formed at a first length when used on a first vehicle type and formed at a second length when used on a second vehicle type.

Abstract: A vehicle frame assembly, system and method includes a vehicle frame assembly having a variable length longitudinal frame component. The longitudinal frame component is formed at a first length when used on a first vehicle type and formed at a second length when used on a second vehicle type.

Abstract: A towing hitch assembly for use with a vehicle and method is provided and includes a towing hitch frame structure, the towing hitch frame structure having a front surface, a top surface, and a bottom surface. The front surface can be configured to face away from the vehicle. A towing hitch can be located adjacent the towing hitch frame structure, and a mounting assembly can be configured to mount the towing hitch frame structure to a vehicle frame. The mounting assembly can include a first bracket configured to be adjacent the vehicle frame, and a second bracket capable of receiving the first bracket, the second bracket extending along the bottom surface and the front surface of the towing hitch frame structure. The towing hitch assembly according to the disclosed subject matter provides for, among other features, improved styling, safety, loading and bumper attachment.

Abstract: A spare tire hoist may be provided. A retention cable may be used to retain a spare tire against a surface of a motor vehicle. A tensioning spring may be used to tension the retention cable when the spare tire is in a storage position. A wheel plate engages the spare tire and cooperates with the retention cable and the tensioning spring to maintain the spare tire in the storage position. The wheel plate may include an insert portion that engages a center aperture of a wheel rim of the spare tire. A flange portion that substantially surrounds the insert portion and engages a peripheral surface of the wheel rim may also be provided. A reinforcement ring may be included in the wheel plate, substantially coextensive with the insert portion and extending within a substantially hollow region of the flange portion. The reinforcement ring may provide mechanical reinforcement to the wheel plate.

Abstract: An aerodynamic spare tire cover system is provided for use with a spare tire stored on a vehicle underbody. The cover system can be used to cover a full sized spare tire or a temporary spare tire, while providing the same aerodynamic qualities. The cover system includes an annular spare tire cover defining a central aperture, a removable center cap for selectively covering the central aperture, a center spacer supported by the annular spare tire cover that is adjustable between a first position and a second position depending on whether a full sized spare or temporary spare is being covered, and removable spacers supported by the annular spare tire cover. A full sized spare tire and the center spacer in the first position space the spare tire cover the same distance from a position on the vehicle underbody, on the opposite side of the spare tire, as a temporary spare tire, and the center spacer in the second position.

Abstract: A vehicle frame assembly, system and method includes a vehicle frame assembly having a variable length longitudinal frame component. The longitudinal frame component is formed at a first length when used on a first vehicle type and formed at a second length when used on a second vehicle type.

Abstract: A vehicle frame assembly, system and method includes a vehicle frame assembly having a variable length longitudinal frame component. The longitudinal frame component is formed at a first length when used on a first vehicle type and formed at a second length when used on a second vehicle type.

Abstract: A spare tire hoist may be provided. A retention cable may be used to retain a spare tire against a surface of a motor vehicle. A tensioning spring may be used to tension the retention cable when the spare tire is in a storage position. A wheel plate engages the spare tire and cooperates with the retention cable and the tensioning spring to maintain the spare tire in the storage position. The wheel plate may include an insert portion that engages a center aperture of a wheel rim of the spare tire. A flange portion that substantially surrounds the insert portion and engages a peripheral surface of the wheel rim may also be provided. A reinforcement ring may be included in the wheel plate, substantially coextensive with the insert portion and extending within a substantially hollow region of the flange portion. The reinforcement ring may provide mechanical reinforcement to the wheel plate.

Abstract: A towing hitch assembly for use with a vehicle and method is provided and includes a towing hitch frame structure, the towing hitch frame structure having a front surface, a top surface, and a bottom surface. The front surface can be configured to face away from the vehicle. A towing hitch can be located adjacent the towing hitch frame structure, and a mounting assembly can be configured to mount the towing hitch frame structure to a vehicle frame. The mounting assembly can include a first bracket configured to be adjacent the vehicle frame, and a second bracket capable of receiving the first bracket, the second bracket extending along the bottom surface and the front surface of the towing hitch frame structure. The towing hitch assembly according to the disclosed subject matter provides for, among other features, improved styling, safety, loading and bumper attachment.

Abstract: A structural support bracket for a rear cargo pan of a vehicle includes a forward end that is secured to a rear cross member and a rearward end that is secured to the rear cargo pan adjacent a center portion thereof so as to support the rear cargo pan against deflection during use. The forward end of the support bracket is secured to both a downwardly directed surface and a rearwardly directed surface of the rear cross member. The structural support bracket reduces deflection of the cargo pan and reduces generation of impact boom noises otherwise caused thereby.

Abstract: A structural support bracket for a rear cargo pan of a vehicle includes a forward end that is secured to a rear cross member and a rearward end that is secured to the rear cargo pan adjacent a center portion thereof so as to support the rear cargo pan against deflection during use. The forward end of the support bracket is secured to both a downwardly directed surface and a rearwardly directed surface of the rear cross member. The structural support bracket reduces deflection of the cargo pan and reduces generation of impact boom noises otherwise caused thereby.

Abstract: An aerodynamic spare tire cover system is provided for use with a spare tire stored on a vehicle underbody. The cover system can be used to cover a full sized spare tire or a temporary spare tire, while providing the same aerodynamic qualities. The cover system includes an annular spare tire cover defining a central aperture, a removable center cap for selectively covering the central aperture, a center spacer supported by the annular spare tire cover that is adjustable between a first position and a second position depending on whether a full sized spare or temporary spare is being covered, and removable spacers supported by the annular spare tire cover. A full sized spare tire and the center spacer in the first position space the spare tire cover the same distance from a position on the vehicle underbody, on the opposite side of the spare tire, as a temporary spare tire, and the center spacer in the second position.

Abstract: A vehicle frame includes a pair of spaced frame rails and at least one cross member connecting the frame rails. A tower structure is on one of the spaced frame rails for supporting a floor of a load-carrying bed spaced above the frame rails.

Abstract: A truck bed for a pickup truck includes a metal support structure that is in a fixed position relative to a pickup truck. A shell is fixedly supported by the metal support structure and is configured to integrally define a portion of a first chamber and a portion of a second chamber. The first chamber is adjacent to the second chamber at an interface, and the first and second chambers are disposed substantially beneath a plane. The plane is defined by a cargo carrying floor that is integrally provided by the truck bed. A first closure member includes a first support surface and is associated with the shell. The first closure member is moveable between a first position in which the first support surface is substantially coplanar with the plane and is configured to support cargo directly above the first chamber, and a second position in which the first closure member is at least partially removed to provide access to the first chamber from above the plane.

Abstract: A cargo protecting system for a pickup truck includes a metal support structure that is in a fixed position relative to a pickup truck. A bed floor is fixedly supported by the metal support structure, and the bed floor includes a first support surface for directly supporting cargo, wherein the first support surface is substantially coplanar with a plane. A first chamber is disposed substantially beneath the plane and can be defined by a first shell having first and second openings. The first chamber is accessible from above the plane through the first opening, and the first and second openings can be of sufficient size and dimension to allow the passage of a spare tire. Exemplary embodiments can include a second chamber disposed substantially directly beneath the bed floor and adjacent to the second opening, wherein the second chamber is separate from the first chamber and accessible from the first chamber through the second opening.

Abstract: A bed system for a pickup truck includes a first member adapted for securement to a first support component associated with a truck bed. The first member has a first surface for contacting cargo and a first edge portion extending at least partially along the periphery of the first member. A second member is adapted for securement to a second support component associated with a truck bed. The second member has a second surface for contacting cargo and has a second edge portion extending at least partially along the periphery of the second member. At least a portion of the second edge portion is oriented in at least a partially overlapping spaced relationship to at least a portion of the first edge portion at an interface. A cushioning element is located between the overlapping first and second edge portions at the interface. The cushioning element is resiliently compressible and permits relative movement between the first and second edge portions at the interface.

Abstract: Exemplary embodiments disclose a fastening system with an object including a securement structure with an extension element adapted to be compressed by a fastener. A portion of the securement structure extends above a first end of a compression reinforcement device. The extension element is adapted to be compressed by a fastener such that the portion of the securement structure is positioned substantially level with the first end and wherein the compression reinforcement device and the securement structure both receive compressive force from a fastener.