Abstract: A transport refrigeration system having one or more compressors forming part of a refrigeration circuit for cooling an interior compartment of a container or refrigerated trailer; and one or more fans powered by direct current (DC) power, the one or more fans being at least one of an evaporator fan, a condenser fan and a ventilation fan.

Abstract: An integrated transport refrigeration unit comprises an engine providing power to drive a shaft. The shaft drives a refrigerant compressor and a generator, both of which being encased within a housing, and the generator is immersed in refrigerant. In an exemplary embodiment, an integrated transport refrigeration unit also includes an auxiliary generator driven by the shaft and disposed externally from said housing. In this embodiment, the auxiliary produces current for charging a battery and for operating a fan.

Abstract: A power supply system for a transport refrigeration system (20) includes an engine (26) coupled to a compressor (32) of a refrigeration unit for direct drive powering the compressor (32) and a generator (24) arranged to also be direct driven by the engine (26) for generating electric power. The generator (24) and the compressor (32) are mounted to a common drive shaft (25) driven by the engine (26), and the generator (24) may be integrated with the compressor (32). The power supply system may further include an alternator (50) arranged to be belt driven by the engine (26) for generating DC electric power. A battery pack (28) may be provided for storing and supplying additional DC power. During peak load demand on the refrigeration unit (20), the engine (26) may be operated with the generator (24) switched off to directly drive the compressor (32) and direct current may be drawn from the battery pack (28) to drive the condenser/gas cooler and evaporator fans (40, 44).

Abstract: In a parallel flow heat exchanger having an inlet manifold connected to an outlet manifold by a plurality of parallel channels, a spirally shaped insert is disposed within the refrigerant flow path in the inlet manifold such that a swirling motion is imparted to the refrigerant flow in the manifold so as to cause a more uniform distribution of refrigerant to the individual channels. Various embodiments of the spirally shaped inserts are provided, including inserts designed for the internal flow of refrigerant therethrough and/or the external flow of refrigerant thereover.

Abstract: A refrigeration system for a mobile unit and a method for operating the same are provided. The method includes the steps of: 1) providing a refrigeration unit having a compressor, an evaporator, and at least one fan operable to move air towards the evaporator, a generator dedicated to the refrigeration unit, and a battery; 2) determining at least one environmental parameter in one or both of the mobile unit and the refrigeration unit; and 3) selectively operating the refrigeration unit in one of a plurality of modes based on the environmental parameter, which plurality of modes includes a first mode wherein at least the fan is powered by the battery, and a second mode wherein the compressor and the fan are powered by the generator.

Abstract: A heat exchanger includes a first header and a second header and a plurality of heat exchange tubes extending therebetween. Each heat exchange tube has an inlet end opening to one of the headers and an outlet opening to the other header. Each heat exchange tube has a plurality of channels extending longitudinally in parallel relationship from its inlet end to its outlet end, each channel defining a discrete refrigerant flow path. The inlet end of each of the plurality of heat exchange tubes is positioned with the inlet opening to the channels disposed in spaced relationship with and facing an opposite inside surface of the header thereby defining a relatively narrow gap between the inlet opening to the channels and the facing opposite inside surface of the header. The gap may function either as a primary expansion device or as a secondary expansion device.

Abstract: In a parallel flow heat exchanger having an inlet manifold connected to an outlet manifold by a plurality of parallel channels, a spirally shaped insert is disposed within the refrigerant flow path in the inlet manifold such that a swirling motion is imparted to the refrigerant flow in the manifold so as to cause a more uniform distribution of refrigerant to the individual channels. Various embodiments of the spirally shaped inserts are provided, including inserts designed for the internal flow of refrigerant therethrough and/or the external flow of refrigerant thereover.

Abstract: In a parallel flow heat exchanger having an inlet manifold connected to an outlet manifold by a plurality of parallel channels, a spirally shaped insert is disposed within the refrigerant flow path in the inlet manifold such that a swirling motion is imparted to the refrigerant flow in the manifold so as to cause a more uniform distribution of refrigerant to the individual channels. Various embodiments of the spirally shaped inserts are provided, including inserts designed for the internal flow of refrigerant therethrough and/or the external flow of refrigerant thereover.

Abstract: In a parallel flow heat exchanger having an inlet manifold connected to an outlet manifold by a plurality of parallel channels, a spirally shaped insert is disposed within the refrigerant flow path in the inlet manifold such that a swirling motion is imparted to the refrigerant flow in the manifold so as to cause a more uniform distribution of refrigerant to the individual channels. Various embodiments of the spirally shaped inserts are provided, including inserts designed for the internal flow of refrigerant therethrough and/or the external flow of refrigerant thereover.

Abstract: A method is provided for mitigating two-phase refrigerant maldistribution in heat exchange channels of a parallel flow evaporator. An inlet manifold of the evaporator includes a first stage, at least one intermediate stage, and a final stage. Each stage includes an expansion chamber, a contraction chamber, and at least one heat exchange channel interconnecting the stage to an outlet manifold of the evaporator. The method includes throttling the two-phase refrigerant in the expansion chamber of each stage, flowing a portion of the throttled refrigerant through the at least one heat exchange channel to the outlet manifold, mixing and jetting the two-phase refrigerant in each contraction chamber to increase the velocity of the refrigerant, and passing the refrigerant out an exit of the outlet manifold.

Abstract: A comb-like insert having a body and plurality of tapered fingers is installed with its fingers disposed within respective minichannels. The fingers and their respective minichannels are so sized as to restrict the channels and frictionally hold the insert in place in one dimension while providing for gaps in another dimension such that the flow of refrigerant is somewhat obstructed but allowed to pass through the gaps between the insert fingers and the minichannel walls and then expand as it passes along the tapered fingers to thereby provide a more homogenous mixture to the individual minichannels. A provision is also made to hold the insert in its installed position by way of internal structure within the inlet manifold. In one embodiment, an internal plate is provided for that purpose, and the plate has openings formed therein for the equalization of pressure on either side thereof.

Abstract: A heat exchanger includes a first header and a second header and a plurality of heat exchange tubes extending therebetween. Each heat exchange tube has an inlet end opening to one of the headers and an outlet opening to the other header. Each heat exchange tube has a plurality of channels extending longitudinally in parallel relationship from its inlet end to its outlet end, each channel defining a discrete refrigerant flow path. The inlet end of each of the plurality of heat exchange tubes is positioned with the inlet opening to the channels disposed in spaced relationship with and facing an opposite inside surface of the header thereby defining a relatively narrow gap between the inlet opening to the channels and the facing opposite inside surface of the header. The gap may function either as a primary expansion device or as a secondary expansion device.

Abstract: A parallel flow (minichannel or microchannel) evaporator includes a porous member inserted at the entrance of the evaporator channels which provides refrigerant expansion and pressure drop controls resulting in the elimination of refrigerant maldistribution and prevention of potential compressor flooding.

Abstract: A heat exchanger includes a plurality of flat, multi-channel heat exchange tubes extending between spaced headers. Each heat exchange tube has a plurality of flow channels extending longitudinally in parallel relationship from its inlet end to its outlet end. A plurality of connectors are positioned between the inlet header and the heat transfer tubes such that the connector inlet ends are in fluid flow communication with the header through a relatively small cross-sectional flow area openings and the connector outlet ends are adapted to receive the inlet end of a heat exchanger tube. The connector defines a fluid flow pathway from the relatively small cross-sectional flow area opening in the inlet end of the connector to an outlet opening in the outlet end of the connector that opens to the flow channels of the heat exchange tube received in the outlet end of the connector.

Abstract: In a parallel flow heat exchanger, which is susceptible to having a non-uniform distribution of a two-phase refrigerant flow to the individual channels, the resultant differences in the refrigerant flow therethrough are compensated and counter-balanced by a corresponding difference in the external heat transfer rate for the respective channels. In one embodiment, these differences are accomplished by variable characteristics of extended heat transfer surface elements such as fin type, fin density, fin geometry and difference in construction materials, and in another embodiment, by varying the airflow distribution over the cross-section area of the heat exchanger.

Abstract: A comb-like insert having a body and plurality of tapered fingers is installed with its fingers disposed within respective minichannels. The fingers and their respective minichannels are so sized as to restrict the channels and frictionally hold the insert in place in one dimension while providing for gaps in another dimension such that the flow of refrigerant is somewhat obstructed but allowed to pass through the gaps between the insert fingers and the minichannel walls and then expand as it passes along the tapered fingers to thereby provide a more homogenous mixture to the individual minichannels. A provision is also made to hold the insert in its installed position by way of internal structure within the inlet manifold. In one embodiment, an internal plate is provided for that purpose, and the plate has openings formed therein for the equalization of pressure on either side thereof.

Abstract: In a parallel flow heat exchanger having an inlet manifold connected to an outlet manifold by a plurality of parallel channels, a spirally shaped insert is disposed within the refrigerant flow path in the inlet manifold such that a swirling motion is imparted to the refrigerant flow in the manifold so as to cause a more uniform distribution of refrigerant to the individual channels. Various embodiments of the spirally shaped inserts are provided, including inserts designed for the internal flow of refrigerant therethrough and/or the external flow of refrigerant thereover.

Abstract: In a parallel flow heat exchanger, which is susceptible to having a non-uniform distribution of a two-phase refrigerant flow to the individual channels, the resultant differences in the refrigerant flow therethrough are compensated and counter-balanced by a corresponding difference in the external heat transfer rate for the respective channels. In one embodiment, these differences are accomplished by variable characteristics of extended heat transfer surface elements such as fin type, fin density, fin geometry and difference in construction materials, and in another embodiment, by varying the airflow distribution over the cross-section area of the heat exchanger.

Abstract: In a parallel flow evaporator, the inlet manifold construction consists of alternating expansion and contraction chambers to promote homogeneous conditions of the refrigerant, as it flows longitudinally through the inlet manifold, as a result of partial evaporation (throttling) and mixing and jetting effects (due to velocity augmentation). In a preferred embodiment, the parallel channels are fluidly connected to the expansion chambers so as to receive a homogeneous refrigerant mixture therefrom. In one embodiment, the expansion and contraction chambers are progressively smaller in size toward a downstream end, so as to accommodate the diminishing refrigerant flow as it progresses longitudinally along the inlet manifold. In another embodiment, the outlet manifold also consists of a repetitive pattern of alternating expansion and contraction chambers, so as to balance the impedances of the inlet manifold.

Abstract: In a parallel flow heat exchanger having an inlet manifold connected to a plurality of parallel channels, the degree of insertion depth of the parallel channels into the inlet manifold is variable so as to adjust the impedance to the refrigerant flow into the individual channels. The degree of insertion depth is progressively reduced toward a downstream end of the manifold for the individual channels or for the channel sections. The diameter of the inlet manifold is locally increased or its cross-section area altered in order to accommodate the flow of refrigerant around the tube insertions. Similar technique is applied to the outlet manifold as well to further balance hydraulic resistances.