Abstract: A well system includes a well platform including a rig floor, a first rig floor robot and a second rig floor robot positioned on the rig floor, wherein the first rig floor robot is configured to guide a lower end of a pipe stand towards a setback position on the rig floor and the second rig floor robot is configured to guide a first pipe joint of the pipe stand into a first mouse hole formed in the rig floor, a mast extending from the rig floor, a racking board coupled to the mast, the racking board configured to secure an upper end of the pipe stand between a pair of finger boards of the racking board, a racking board robot positioned on the racking board and configured to position the upper end of the pipe stand between the pair of finger boards.

Abstract: A drilling rig having a lift arm, which may be an auxiliary lift arm provided in addition to a primary lifting cable system of the drilling rig. The lift arm may be configured to hoist and/or manipulate drill collar, drill pipe, or other drilling pipe or conduit. The lift arm may be coupled to a mast of the drilling rig and may have a cantilevered boom extending therefrom. The boom may be configured to pivot between alignment, or near alignment, with well center and a racking board. The lift arm may additionally have a pipe engaging element coupled to the boom. The pipe engaging element may be configured to couple to stands or lengths of drilling pipe. The pipe engaging element may be raised and lowered together with or relative to the boom via a lift line controllable via a hydraulic cylinder, winch, or other suitable mechanism for withdrawing and releasing the line.

Abstract: A tower crane for assembling a wind turbine includes a boom assembly including a boom and a hoisting block coupled to the boom, an extendable tower assembly including a plurality of tower sections, and a transport assembly including a central support frame coupled to the tower assembly, a self-propelled transporter configured to transport the tower crane, and a diagonal brace extending between the central support frame and the transporter, wherein the diagonal brace includes a linear actuator configured to selectably extend and retract the diagonal brace.

Abstract: A tower crane for performing a lifting a load includes an extendable tower assembly having a central axis and including a plurality of separate tower sections, a climbing assembly including a climbing frame positioned on the tower assembly and a latching assembly to transport the climbing assembly vertically along the tower assembly, and a boom assembly atop the tower assembly and including a crane floor, a boom supported on the crane floor, a lifting member coupled to the boom, and a slew bearing coupled to the crane floor and configured to permit the crane floor to rotate about a rotational axis, wherein the slew bearing includes a first bearing position and a second bearing position spaced from the first bearing position relative to the central axis of the tower assembly.

Abstract: Tower erection systems and methods utilizing a load-sharing support member (LS support member) are disclosed. The LS support member can have a first end coupled to a crane tower and a second end configured to repeatably couple to the upper-most tower section of a partially assembled tower stack during assembly. During lifting, a portion of the vertical load is transferred to the partially assembled tower stack.

Abstract: The present disclosure relates to systems and methods for automated drill pipe handling operations, such as trip in, trip out, and stand building operations. A pipe handling system of the present disclosure may include a lifting system for handling a load of a pipe stand, a pipe handling robot configured for engaging with the pipe stand and manipulating a position of the pipe stand, and a feedback device configured to provide information about a condition of the pipe stand, the lifting system, or the pipe handling robot. In some embodiments, the pipe handling robot may be a first robot configured for engaging with and manipulating a first end of the pipe stand, and the system may include a second pipe handling robot configured for engaging with and manipulating a second end of the pipe stand.

Abstract: Tower erection systems and methods utilizing a load-sharing support member (LS support member) are disclosed. The LS support member can have a first end coupled to a crane tower and a second end configured to repeatably couple to the upper-most tower section of a partially assembled tower stack during assembly. During lifting, a portion of the vertical load is transferred to the partially assembled tower stack.

Abstract: A tower crane for assembling a wind turbine includes a boom assembly including a boom and a hoisting block coupled to the boom, an extendable tower assembly including a plurality of tower sections, and a transport assembly including a central support frame coupled to the tower assembly, a self-propelled transporter configured to transport the tower crane, and a diagonal brace extending between the central support frame and the transporter, wherein the diagonal brace includes a linear actuator configured to selectably extend and retract the diagonal brace.

Abstract: A drilling rig having a lift arm, which may be an auxiliary lift arm provided in addition to a primary lifting cable system of the drilling rig. The lift arm may be configured to hoist and/or manipulate drill collar, drill pipe, or other drilling pipe or conduit. The lift arm may be coupled to a mast of the drilling rig and may have a cantilevered boom extending therefrom. The boom may be configured to pivot between alignment, or near alignment, with well center and a racking board. The lift arm may additionally have a pipe engaging element coupled to the boom. The pipe engaging element may be configured to couple to stands or lengths of drilling pipe. The pipe engaging element may be raised and lowered together with or relative to the boom via a lift line controllable via a hydraulic cylinder, winch, or other suitable mechanism for withdrawing and releasing the line.

Abstract: A well system includes a well platform including a rig floor, a first rig floor robot and a second rig floor robot positioned on the rig floor, wherein the first rig floor robot is configured to guide a lower end of a pipe stand towards a setback position on the rig floor and the second rig floor robot is configured to guide a first pipe joint of the pipe stand into a first mouse hole formed in the rig floor, a mast extending from the rig floor, a racking board coupled to the mast, the racking board configured to secure an upper end of the pipe stand between a pair of finger boards of the racking board, a racking board robot positioned on the racking board and configured to position the upper end of the pipe stand between the pair of finger boards.

Abstract: Systems and methods for clearing a top drive from an operational area of the mast such that operations may be performed along the rail without interference from the top drive. Systems and methods of the present disclosure provide for arranging the top drive in a parked configuration outside of, or generally behind, the mast. A guide rail may be arranged within an operational area of a mast and may have a pair of interchangeable rail sections, each of which may be configured for arrangement in either an operating configuration, where the rail section may be positioned within the operational area of the mast to form part of the rail, or a parked configuration, where the rail section may be positioned outside of the operational area. Each interchangeable rail section may be pivotable about an axis and may be arranged on a pivotable gate of the mast.

Abstract: A mast erection system includes a first mast erection apparatus that is adapted to pivotably raise a drilling rig mast of a drilling rig assembly to an intermediate raised position wherein the drilling rig mast is oriented at a first acute angle relative to a horizontal plane, and a second mast erection apparatus that is adapted to further pivotably raise the drilling rig mast from the intermediate raised position at the first acute angle to a fully raised position wherein the drilling rig mast is oriented at a second angle relative to the horizontal plane that is greater than the first acute angle.

Abstract: A center drill floor assembly of a drilling rig structure includes a center floor structure and a drilling rig mast section that is at least partially nested within the center floor structure, wherein the center drill floor assembly is adapted to be transported to a drilling site as a single modular assembly and removably attached as a single modular assembly to a drilling rig substructure during assembly of the drilling rig structure.

Abstract: A mast erection system includes a first mast erection apparatus that is adapted to pivotably raise a drilling rig mast of a drilling rig assembly to an intermediate raised position wherein the drilling rig mast is oriented at a first acute angle relative to a horizontal plane, and a second mast erection apparatus that is adapted to further pivotably raise the drilling rig mast from the intermediate raised position at the first acute angle to a fully raised position wherein the drilling rig mast is oriented at a second angle relative to the horizontal plane that is greater than the first acute angle.

Abstract: Systems and methods for clearing a top drive from an operational area of the mast such that operations may be performed along the rail without interference from the top drive. Systems and methods of the present disclosure provide for arranging the top drive in a parked configuration outside of, or generally behind, the mast. A guide rail may be arranged within an operational area of a mast and may have a pair of interchangeable rail sections, each of which may be configured for arrangement in either an operating configuration, where the rail section may be positioned within the operational area of the mast to form part of the rail, or a parked configuration, where the rail section may be positioned outside of the operational area. Each interchangeable rail section may be pivotable about an axis and may be arranged on a pivotable gate of the mast.

Abstract: The present disclosure relates to systems and methods for automated drill pipe handling operations, such as trip in, trip out, and stand building operations. A pipe handling system of the present disclosure may include a lifting system for handling a load of a pipe stand, a pipe handling robot configured for engaging with the pipe stand and manipulating a position of the pipe stand, and a feedback device configured to provide information about a condition of the pipe stand, the lifting system, or the pipe handling robot. In some embodiments, the pipe handling robot may be a first robot configured for engaging with and manipulating a first end of the pipe stand, and the system may include a second pipe handling robot configured for engaging with and manipulating a second end of the pipe stand.

Abstract: A center drill floor assembly of a drilling rig structure includes a center floor structure and a drilling rig mast section that is at least partially nested within the center floor structure, wherein the center drill floor assembly is adapted to be transported to a drilling site as a single modular assembly and removably attached as a single modular assembly to a drilling rig substructure during assembly of the drilling rig structure.

Abstract: Disclosed herein is a bi-directionally raisable drilling rig mast system that includes a drilling rig mast having a bi-directional mast erection connection, a first erection connection positioned proximate a first side of a rig substructure, and a second erection connection positioned proximate a second side of the rig substructure, the second side being at an opposite side of the rig substructure from the first side. The system further includes at least one mast erection apparatus having an upper end that is adapted to be pivotably attached to the bi-directional mast erection connection and a lower end that is adapted to be pivotably attached to the first erection connection for erecting the drilling rig mast from the first side of the substructure, the lower end being further adapted to be pivotably attached to the second erection connection for erecting the drilling rig mast from the second side of the substructure.

Abstract: A system for erecting a drilling rig mast includes a substructure having an open area that is defined therein by two laterally spaced-apart substructure sides and a first mast section that is adapted to be positioned at least partially within the open area of the substructure after the first mast section has been removably connected to the substructure. The system further includes, among other things, a second mast section that is adapted to be removably connected to the first mast section the said first mast section has been removably connected to the substructure, and a mast connection apparatus that is adapted to removably connect the second mast section to the first mast section when an upper end of the first mast section is raised relative to a lower end of the second mast section.

Abstract: A hydraulically-driven pumping unit for pumping a working fluid includes a pair of double-acting hydraulic piston-cylinder (HPC) assemblies, each having a central axis, a hydraulic cylinder, a piston, and a rod coupled to the piston for axial movement relative to the first hydraulic cylinder. The pumping unit also includes a hydraulic fluid source and an exhaust path for hydraulic fluid. The two hydraulic cylinders are coupled to the hydraulic fluid source and the exhaust path such that the movements of the two pistons are synchronized. The two HPC assemblies are configured for phase-shifted operation such that when pumping unit is reciprocating the two pistons and rods, the a first pair of the pistons and rods always has a different combination of axial position and direction of travel than does a other pair of the pistons and rods. During phase-shifted operation, at least one of the two rods is moving to extend further beyond the corresponding hydraulic cylinder at all times.