Abstract: A manufacturing process, which includes: (i) preparing a preform; (ii) laying the preform within a mold; (iii) heating the mold to a predetermined temperature; and (iv) injecting a modified resin system, wherein the modified resin system is formulated to have a viscosity below a threshold viscosity at a specific temperature and a high level of toughness. In one embodiment, the modified resin system contains a combination of epoxies, a curing agent, core-shell rubber particles, a thermoplastic material in an amount of less than 7% by weight, wherein in a cured condition, the thermoplastic material is separated into aggregate domains from the base resin, each aggregate domain having an island-like morphology.

Abstract: Disclosed herein is a dry, self-supporting fibrous material, the fibers of which have been treated with a binder composition. The fibrous material can be slit into tapes or tows that are suitable for use in an Automated Tape Laying (ATL) or Automated Fiber Placement (AFP) process. This fibrous material is suitable for forming preforms which are configured to receive a matrix resin by resin infusion in the manufacturing of structural composite parts.

Abstract: Disclosed herein is a dry, self-supporting fibrous material, the fibers of which have been treated with a binder composition. The fibrous material can be slit into tapes or tows that are suitable for use in an Automated Tape Laying (ATL) or Automated Fiber Placement (AFP) process. This fibrous material is suitable for forming preforms which are configured to receive a matrix resin by resin infusion in the manufacturing of structural composite parts.

Abstract: A hybrid, woven textile material that can be used in the manufacturing of fiber-reinforced composite materials. The hybrid textile material is a woven fabric composed of unidirectional fibers interlaced with strips of non-woven fibers in a weaving pattern. In an embodiment, the hybrid textile material is porous or permeable with respect to liquid resins used in Resin Transfer Molding (RTM) processes and a preform formed from this textile material can be infused with liquid resins during such RTM processes.

Abstract: A method for shaping dry preform material prior to resin infusion is disclosed. The starting material to be shaped is a preform blank (e.g. flat sheet) of dry, fibrous material. The shaping process is a vacuum forming process that relies on controlling the vacuum pressure and deformation speed to produce a shaped preform with three-dimensional configuration. The purpose of the shaping process described herein is to enable an automated process to replace the conventional hand lay-up operation.

Abstract: A dry, fibrous tape for use in an automated placement process such as ATL or AFP and a preform produced therefrom. The preform is configured for resin infusion. The tape contains a layer of unidirectional fibers, at least one nonwoven veil bonded to one side of the fiber layer, and at least binding materials present within the tape. The preform produced from laying down such tape exhibits a low-bulk property that is close to the final thickness of the cured fiber-reinforced resin article and no further consolidation or compaction is required.

Abstract: Embodiments of the invention are directed to resin-soluble thermoplastic veils for use in liquid resin infusion processes, methods of manufacturing resin-soluble thermoplastic veils for use in liquid resin infusion processes, and methods of manufacturing composite articles using resin-soluble thermoplastic veils for use in liquid resin infusion applications. The resin-soluble thermoplastic veils according to embodiments of the invention and of which function as a toughening agent in composites having the veil incorporated therein have improved characteristics including, but not limited to, increased uniformity and decreased thickness relative to prior art veils. These characteristics translate into improvements in the processing of a composite article including, but not limited to, a substantial or complete elimination in premature dissolution of the veil during cure.

Abstract: A method and system is disclosed for dispatching tasks to multiple processors that all share a shared memory. A composite queue size for multiple work queues each having an associated processor is determined. A queue availability flag is stored in shared memory for each processor work queue and is set based upon the composite queue size and the size of the work queue for that processor. Each queue availability flag indicates availability or unavailability of the work queue to accept new tasks. A task is placed in a selected work queue based on that work queue having an associated queue availability flag indicating availability to accept new tasks. The data associated with task dispatching is maintained so as to increase the likelihood that valid copies of the data remain present in each processor's local cache without requiring updating do to their being changed by other processors.

Abstract: Disclosed herein is a dry, self-supporting fibrous material, the fibers of which have been treated with a binder composition. The fibrous material can be slit into tapes or tows that are suitable for use in an Automated Tape Laying (ATL) or Automated Fiber Placement (AFP) process. This fibrous material is suitable for forming preforms which are configured to receive a matrix resin by resin infusion in the manufacturing of structural composite parts.

Abstract: A method for controlling a dump body of a hauling machine wherein the hauling machine includes an engine, at least one extendable cylinder, a lift energy source, and a controller is provided. The method includes initiation of the dump operation, detection of payload from the payload signal, calculation of engine throttle based on the payload information, and detection of machine speed based on the machine speed signal. Upon detection of machine speed, if the machine speed coincides with the first selective dump command, the transmission is disengaged and the payload is released at selective dump angle. If the machine speed coincides with the second selective dump command, the payload is released at selective dump angle.

Abstract: A method for shaping dry preform material prior to resin infusion is disclosed. The starting material to be shaped is a preform blank (e.g. flat sheet) of dry, fibrous material. The shaping process is a vacuum forming process that relies on controlling the vacuum pressure and deformation speed to produce a shaped preform with three-dimensional configuration. The purpose of the shaping process described herein is to enable an automated process to replace the conventional hand lay-up operation.

Abstract: A method and system is disclosed for selecting a work queue associated with a processor within a multiple processor architecture to assign a new task. A local and a remote queue availability flag is maintained to indicate a relative size of work queues, in relationship to a mean queue size, for each processor in a multiple processor architecture. In determining to which processor to assign a task, the processor evaluates its own queue size by examining its local queue availability flag and evaluates other processor's queue sizes by examining their remote queue availability flags. The local queue availability flags are maintained asynchronously from task assignment. Remote flags are maintained at time of task assignment. The presented algorithm provides improved local processor queue size determinations in systems where task distribution processes execute with lower priorities that other tasks.

Abstract: A deformable, coated radius filler composed of a continuous or elongated fibrous structure and a tacky, resin surface coating formed by pulling a dry, continuous or elongated fibrous structure through a heated resin bath. The coated radius filler has an inner portion that is substantially free of resin and the resin surface coating has a substantially uniform thickness.

Abstract: A method for selecting a processor to be acquired in a virtual, shared computing environment includes initiating a first selection phase to attempt to acquire a last relinquished processor of the shared computing environment, and initiating a second selection phase in the event of a failure of the first selection phase in acquiring the last relinquished processor. The second selection phase further includes a round-robin selection process for presently relinquished processors.

Abstract: Embodiments of the invention are directed to resin-soluble thermoplastic veils for use in liquid resin infusion processes, methods of manufacturing resin-soluble thermoplastic veils for use in liquid resin infusion processes, and methods of manufacturing composite articles using resin-soluble thermoplastic veils for use in liquid resin infusion applications. The resin-soluble thermoplastic veils according to embodiments of the invention and of which function as a toughening agent in composites having the veil incorporated therein have improved characteristics including, but not limited to, increased uniformity and decreased thickness relative to prior art veils. These characteristics translate into improvements in the processing of a composite article including, but not limited to, a substantial or complete elimination in premature dissolution of the veil during cure.

Abstract: Embodiments of the invention are directed to carriers providing a primary toughening function and incorporating a secondary toughening agent therein. According to embodiments of the invention, the carrier/agent combination may be used in liquid resin infusion applications. The carrier may be any polymer-based material having a solubility characteristic in a thermosetting resin. The secondary toughening agent may be of a material such as a thermoplastic, a thermoset, a cross-linked thermoset, a rubber, a rubbery-like material or a combination thereof and may be in the form of a particle, a micro-fiber (fibril) or a fibrous network. In some embodiments, the carrier is soluble in the resin while the secondary toughening agent is insoluble in the resin when subjected to a cure cycle.

Abstract: Embodiments of the invention are directed to modified resin systems for use in liquid resin infusion (LRI) processes, variations of LRI processes and other suitable processes. In one embodiment, the modified resin system includes a novel combination of at least one base resin, an amount of particles within a predetermined range and an amount of thermoplastic material within a predetermined range wherein, when combined, the modified resin system has an average viscosity below a threshold average viscosity at a specific temperature and a high level of toughness. The modified resin system may additionally include a curing agent and other suitable components.

Abstract: A method and system is disclosed for dispatching tasks to multiple processors that all share a shared memory. A composite queue size for multiple work queues each having an associated processor is determined. A queue availability flag is stored in shared memory for each processor work queue and is set based upon the composite queue size and the size of the work queue for that processor. Each queue availability flag indicates availability or unavailability of the work queue to accept new tasks. A task is placed in a selected work queue based on that work queue having an associated queue availability flag indicating availability to accept new tasks. The data associated with task dispatching is maintained so as to increase the likelihood that valid copies of the data remain present in each processor's local cache without requiring updating do to their being changed by other processors.

Abstract: A method and system is disclosed for selecting a work queue associated with a processor within a multiple processor architecture to assign a new task. A local and a remote queue availability flag is maintained to indicate a relative size of work queues, in relationship to a mean queue size, for each processor in a multiple processor architecture. In determining to which processor to assign a task, the processor evaluates its own queue size by examining its local queue availability flag and evaluates other processor's queue sizes by examining their remote queue availability flags. The local queue availability flags are maintained asynchronously from task assignment. Remote flags are maintained at time of task assignment. The presented algorithm provides improved local processor queue size determinations in systems where task distribution processes execute with lower priorities that other tasks.

Abstract: A dump cycle counting system is provided for a work machine. The system may include a payload carrier configured to contain a payload of material and a dump actuator configured to effectuate dumping of the payload out of the payload carrier. The system may also include a controller configured to control actuation of the dump actuator and a dump control device operatively coupled to the controller. The system may further include a load counter configured to record at least one dump cycle based on a command state of at least one of the dump control device and the controller.