Abstract: A method to apply a high performance overlay to a metal substrate of a rock bit to render the substrate surfaces of the rock bit more resistant to erosion, corrosion and substrate cracking while performing in an earthen formation is described. The method comprises the steps of bombarding the surfaces with a thermal spray of entrained fine particles of a cermet based composition at a velocity in excess of 3,000 ft/per sec. The resultant coating of the cermet based composition has a tensile bond strength in excess of 20,000 psi that results in an increase of the strain to fracture of the rock bit surface. The hard overlay has a resistance to severe service environments of high strain and shock tolerance as well as a higher load carrying capacity.

Abstract: A coating composition comprising an alloy having the formula RCrAlR'R" wherein R is nickel, cobalt or the like; R' is yttrium or hafnium and R" is tantalum, rhenium and/or platinum, preferably mixed with an oxide dispersion such as alumina, to provide an improved class of coatings suitable for operating in high temperature oxidizing environments.

Abstract: An impervious corrosion resistance nickel-chromium coating on a metallic substrate, such as an iron-containing alloy substrate that protects the substrate from a corrosive media and the process for producing the coating on the substrate.

Abstract: A rotor for a positive displacement motor or pump in which the rotor is coated with a metal carbide and metal alloy coating or a metal boride and metal alloy coating to impart excellent wear-resistance and corrosion-resistance properties to the rotor when used in abrasive and/or corrosion resistance environmental.

Abstract: An impervious corrosion resistance nickel-chromium coating on a metallic substrate, such as an iron-containing alloy substrate that protects the substrate from a corrosive media and the process for producing the coating on the substrate.

Abstract: A tungsten chromium carbide-nickel coated article and process for producing it in which the coating contains chromium-rich particles having at least 3 times more chromium than tungsten and wherein said chromium-rich particles comprise at least about 4.5 volume percent of the coating.

Abstract: In processes in which protective metal coating materials are applied to iron-based substrates in the form of liquid films which are then solidified by cooling, the metal coating can be contacted with a roll such as a tower roll, conveyor roll or guide roll, while the coating material is capable of transfer, by the use of a roll having an exterior ceramic barrier or surface having a thickness of at least about 20 microns whereby the surface of the coated substrate is not unduly adversely affected.

Abstract: A tungsten chromium carbide-nickel coated article and process for producing it in which the coating contains chromium-rich particles having at least 3 times more chromium than tungsten and wherein said chromium-rich particles comprise at least about 4.5 volume percent of the coating.

Abstract: A tuyere having improved wear resistance at the tip, and a refractory walled metallurgical vessel incorporating the tuyere, characterized by an oxide thermal barrier coating on the outer surface of the outermost conduit of the tuyere having a thermal conductivity less than that of the refractory.

Abstract: A coating composition applied to a substrate by thermal spray process, characterized by improved wear, thermal shock resistance and chemical resistance at elevated temperatures, the coating composition containing greater than about 60 volume percent refractory oxide with the balance comprising a cobalt and/or nickel and/or iron base metal matrix containing chromium, aluminum and tantalum.

Abstract: A coating composition applied to a substrate by a thermal spray process which consists essentially of from about 11.0 to about 18.0 weight percent cobalt, from about 2.0 to about 6.0 weight percent chromium, from about 3.0 to about 4.5 weight percent carbon and the balance tungsten.

Abstract: A coating composition applied to a substrate by a thermal spray process which consists essentially of from about 11.0 to about 18.0 weight percent cobalt, from about 2.0 to about 6.0 weight percent chromium, from about 3.0 to about 4.5 weight percent carbon and the balance tungsten.

Abstract: A coating composition for producing high temperature, wear-resistant coatings on a metallic substrate, such as a nickel, cobalt, or iron base alloy, consisting of a cobalt base alloy with chromium, tantalum and carbon additions thereto. The basic composition may also contain one or more of aluminum, yttrium or the rare earth metals, silicon, manganese, or a dispersion of a metal oxide, such as alumina (Al.sub.2 O.sub.3).

Abstract: A coating system for protecting metallic substrates in reducing or oxygen-free environments which includes a first layer of chromium carbide plus metallic binder having a thickness of from 0.001 to 0.015 inches and a surface layer of all chromium carbide having a thickness of from 0.0005 to 0.005 inches.

Abstract: A wear-resistant bearing material, and process for making it, comprising hard phase particles, such as Al.sub.2 O.sub.3, substantially uniformly dispersed in a plasma deposited or detonation gun deposited soft ductile metal matrix, such as aluminum bronze, and wherein said particles are sized between about 0.05 microns and about 100 microns, and present in a volume fraction of between about 3% and 50%.