Patents by Inventor Robert D. Shaw

Robert D. Shaw has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20180187421
    Abstract: A siding panel includes a hanger section adjacent to an upper edge and a lower locking section adjacent to a lower edge. When installed, the lower locking section of an upper siding panel partially overlaps, extends into, and interlocks with a hanger section of a lower siding panel in an interference fit.
    Type: Application
    Filed: December 28, 2017
    Publication date: July 5, 2018
    Inventors: Ashley A. Schultz, Christopher Michael Colyn, David J. Stucky, Robert D. Shaw, Greg Holland
  • Publication number: 20180112416
    Abstract: A siding product is disclosed and includes a panel having a plurality of simulated courses of simulated shingles including a front, back, top, bottom and sides. The siding product also includes a hanger clip that extends from the front of the panel and a butt leg that extends from the back of the panel. The butt leg is configured to engage the hanger clip of a lower panel in two courses of panels. Further, the siding product includes a fastener slot having a fastener plane of reference and only one fastener depth stop (FDS) that abuts the fastener slot. The only one FDS comprising a stop plane of reference displaced forward from the fastener plane of reference by at least about 0.030 inches, and not greater than about 0.125 inches.
    Type: Application
    Filed: December 21, 2017
    Publication date: April 26, 2018
    Inventors: Stephen W. Steffes, Robert D. Shaw, Brian W. Kirn, David J. Stucky
  • Publication number: 20180100313
    Abstract: A method of fabricating panels includes providing an insert having an interior portion with a top portion and a positioning stop opposite the top portion, and an exterior portion including a fastener hem. Further, the method includes placing the insert in a mold such that only the fastener hem and the positioning stop contact the mold and centering the insert in the mold with the top portion and the positioning stop. The method also includes filling the mold with a casting material such that the interior portion is submerged in the casting material including the top portion, but some of the positioning stop is not submerged in the casting material, curing the casting material to form a panel on the insert, and removing the panel form the mold.
    Type: Application
    Filed: December 12, 2017
    Publication date: April 12, 2018
    Inventors: Stephen W. STEFFES, David J. STUCKY, Andrew Clyde BRANDT, Robert D. SHAW, Nikki J. WHITNEY
  • Publication number: 20180056559
    Abstract: An injection molded product is disclosed and includes a shingle resembling a cedar shingle tile formed from an amorphous or semi-crystalline thermoplastic and having a wood grain direction. The injection molded product also includes streaks in the shingle that are substantially parallel to the wood grain direction and the streaks extend through an interior of the shingle and appear as contrasting streaks on an exterior of the shingle to form a variegated wood grain appearance. The injection molded product further includes an injection molded vestige in the shingle. The injection molded vestige is located adjacent to a perimeter of the shingle and the injection molded vestige comprises a location at which material entered an injection mold through a gate.
    Type: Application
    Filed: October 30, 2017
    Publication date: March 1, 2018
    Inventors: Robert D. SHAW, David J. STUCKY, Travis R. ARBOGAST, Randall M. ELINSKI, Stephen W. STEFFES
  • Patent number: 9885185
    Abstract: A siding product may include a panel having a substantially rectangular structure with a simulated pattern on a front face thereof. The panel may be formed from a polymer and may include color variegation. The panel may have a hollow back and be a single shake configuration that does not simulate more than one shake or more than one course of siding. The siding product may include a panel having a front face with a simulated pattern. The panel can include a hollow back, a longitudinal length extending in an x-direction, a lateral width extending in a y-direction, and a transverse depth extending in a z-direction. The panel can have a plurality of reinforcement ribs on the hollow back that extend longitudinally in the x-direction and transversely in the z-direction. In a version, none of the reinforcement ribs extend laterally in the y-direction.
    Type: Grant
    Filed: November 1, 2016
    Date of Patent: February 6, 2018
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, Robert D. Shaw, Brian W. Kirn, David J. Stucky
  • Patent number: 9869098
    Abstract: A manufactured panel includes a body having a front, back, top, bottom and side walls, the side walls extend between the front and back, and an interior volume located between the front, back, top, bottom and side walls. An insert having an interior portion is embedded within the interior volume of the body, and an exterior portion extends from the interior portion to an exterior of the body. The exterior portion includes stand-offs protruding from the body, such that at least some of the stand-offs are connected to each other inside the interior volume of the body. At least some of the stand-offs are independent and detached from each other on the exterior of the body.
    Type: Grant
    Filed: September 22, 2015
    Date of Patent: January 16, 2018
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, David J. Stucky, Andrew Clyde Brandt, Robert D. Shaw, Nikki J. Whitney
  • Patent number: 9802346
    Abstract: A method of molding a building product may include providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method may further include commingling a first material and a second material into a flow. The second material may be a color that contrasts with a color of the first material. The method may include injecting the commingled flow into the plurality of gates to form an injection molded building product, and removing the molded building product from the injection mold. In addition, the second material may extend through an interior of the molded building product and appear as contrasting streaks on an exterior of the building product to form a variegated grain appearance.
    Type: Grant
    Filed: March 10, 2014
    Date of Patent: October 31, 2017
    Assignee: CERTAINTEED CORPORATION
    Inventors: Robert D. Shaw, David J. Stucky, Travis R. Arbogast, Randall M. Elinski, Stephen W. Steffes
  • Publication number: 20170114548
    Abstract: A siding product may include a panel having a substantially rectangular structure with a simulated pattern on a front face thereof. The panel may be formed from a polymer and may include color variegation. The panel may have a hollow back and be a single shake configuration that does not simulate more than one shake or more than one course of siding. The siding product may include a panel having a front face with a simulated pattern. The panel can include a hollow back, a longitudinal length extending in an x-direction, a lateral width extending in a y-direction, and a transverse depth extending in a z-direction. The panel can have a plurality of reinforcement ribs on the hollow back that extend longitudinally in the x-direction and transversely in the z-direction. In a version, none of the reinforcement ribs extend laterally in the y-direction.
    Type: Application
    Filed: November 1, 2016
    Publication date: April 27, 2017
    Inventors: Stephen W. STEFFES, Robert D. SHAW, Brian W. KIRN, David J. STUCKY
  • Patent number: 9534402
    Abstract: A trim assembly may include a starter strip having a first fastener hem configured to receive a fastener, a starter flange extending from the first fastener hem, and a first rib extending from the starter flange. A fastener flange having a second fastener hem may be configured to receive a second fastener. The fastener flange can include a second rib extending from the second fastener hem. A trim having a first slot may be configured to receive the first rib and be mounted to the starter strip, and a second slot configured to receive the second rib and be mounted to the fastener flange.
    Type: Grant
    Filed: January 6, 2016
    Date of Patent: January 3, 2017
    Assignee: CERTAINTEED CORPORATION
    Inventor: Robert D. Shaw
  • Patent number: 9482011
    Abstract: A siding product may include a panel having a substantially rectangular structure with a simulated pattern on a front face thereof. The panel may be formed from a polymer and may include color variegation. The panel may have a hollow back and be a single shake configuration that does not simulate more than one shake or more than one course of siding. The siding product may include a panel having a front face with a simulated pattern. The panel can include a hollow back, a longitudinal length extending in an x-direction, a lateral width extending in a y-direction, and a transverse depth extending in a z-direction. The panel can have a plurality of reinforcement ribs on the hollow back that extend longitudinally in the x-direction and transversely in the z-direction. In a version, none of the reinforcement ribs extend laterally in the y-direction.
    Type: Grant
    Filed: December 12, 2014
    Date of Patent: November 1, 2016
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, Robert D. Shaw, Brian W. Kirn, David J. Stucky
  • Patent number: 9434131
    Abstract: A method comprises: providing a fiber cement substrate, and joining a porous, closed cell foam to a substantial portion of a major surface of the fiber cement substrate.
    Type: Grant
    Filed: September 2, 2010
    Date of Patent: September 6, 2016
    Assignee: PLYCEM USA, INC.
    Inventors: Rick James Morse, Robert D. Shaw, Gregory F. Jacobs
  • Patent number: 9334650
    Abstract: A deck drainage system includes a plurality of hanger clips. Each hanger clip may have a plurality of mounting holes configured to fasten the hanger clip to a support at selected elevations. A soffit may be mounted to the hanger clips without fasteners and located completely below the deck, such that not every hanger clip directly contacts the soffit. A slope of the soffit may be selected by mounting at least two of the hanger clips to the support at different vertical elevations. The soffit may be configured to slope beneath the deck and drain water therefrom in a selected direction.
    Type: Grant
    Filed: May 15, 2015
    Date of Patent: May 10, 2016
    Assignee: CERTAINTEED CORPORATION
    Inventors: Robert D. Shaw, Thomas C. Gilbert, David J. Stucky, Nikki J. Whitney, Lucas D. Wood, Stephen W. Steffes
  • Publication number: 20160115696
    Abstract: A trim assembly may include a starter strip having a first fastener hem configured to receive a fastener, a starter flange extending from the first fastener hem, and a first rib extending from the starter flange. A fastener flange having a second fastener hem may be configured to receive a second fastener. The fastener flange can include a second rib extending from the second fastener hem. A trim having a first slot may be configured to receive the first rib and be mounted to the starter strip, and a second slot configured to receive the second rib and be mounted to the fastener flange.
    Type: Application
    Filed: January 6, 2016
    Publication date: April 28, 2016
    Inventor: Robert D. SHAW
  • Patent number: 9260871
    Abstract: A trim assembly may include a starter strip having a first fastener hem configured to receive a fastener, a starter flange extending from the first fastener hem, and a first rib extending from the starter flange. A fastener flange having a second fastener hem may be configured to receive a second fastener. The fastener flange can include a second rib extending from the second fastener hem. A trim having a first slot may be configured to receive the first rib and be mounted to the starter strip, and a second slot configured to receive the second rib and be mounted to the fastener flange.
    Type: Grant
    Filed: August 1, 2014
    Date of Patent: February 16, 2016
    Assignee: CERTAINTEED CORPORATION
    Inventor: Robert D. Shaw
  • Publication number: 20160010342
    Abstract: A manufactured panel includes a body having a front, back, top, bottom and side walls, the side walls extend between the front and back, and an interior volume located between the front, back, top, bottom and side walls. An insert having an interior portion is embedded within the interior volume of the body, and an exterior portion extends from the interior portion to an exterior of the body. The exterior portion includes stand-offs protruding from the body, such that at least some of the stand-offs are connected to each other inside the interior volume of the body. At least some of the stand-offs are independent and detached from each other on the exterior of the body.
    Type: Application
    Filed: September 22, 2015
    Publication date: January 14, 2016
    Inventors: Stephen W. STEFFES, David J. STUCKY, Andrew Clyde BRANDT, Robert D. SHAW, Nikki J. WHITNEY
  • Patent number: D742035
    Type: Grant
    Filed: October 24, 2013
    Date of Patent: October 27, 2015
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, David J. Stucky, Robert D. Shaw, Nikki J. Whitney, Christopher Michael Colyn, David H. Beck
  • Patent number: D750809
    Type: Grant
    Filed: July 28, 2014
    Date of Patent: March 1, 2016
    Assignee: CERTAINTEED CORPORATION
    Inventor: Robert D. Shaw
  • Patent number: D792615
    Type: Grant
    Filed: December 12, 2014
    Date of Patent: July 18, 2017
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, Robert D. Shaw, David J. Stucky, Brian W. Kirn
  • Patent number: D797956
    Type: Grant
    Filed: January 11, 2016
    Date of Patent: September 19, 2017
    Assignee: CERTAINTEED CORPORATION
    Inventor: Robert D. Shaw
  • Patent number: D809671
    Type: Grant
    Filed: January 8, 2016
    Date of Patent: February 6, 2018
    Assignee: CERTAINTEED CORPORATION
    Inventors: Stephen W. Steffes, David J. Stucky, Andrew Clyde Brandt, Robert D. Shaw, Nikki Whitney