Abstract: The present invention provides a perforating station comprising two or more discrete perforating stations, the stations synchronized with one another to cut a line of perforations across a web, such as a web of tissue paper, moving at high speeds. By providing two or more synchronized perforating stations the perforating station may increase the number of impacts per minute compared to prior art perforating devices.

Abstract: Spirally wound paper products are disclosed having desirable roll bulk, firmness and softness properties. The rolled products can be made from a multiple ply tissue webs formed according to various processes. Tissue webs having basis weights greater than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 15 cc/g. Similarly, tissue webs having basis weights less than about 40 grams per square meter were wound into rolls having a Kershaw roll firmness of less than about 9 mm and a roll bulk of greater than about 18 cc/g.

Abstract: A cut-off method and apparatus capable of breaking a moving web is disclosed herein. The cut-off method and apparatus include a conveying surface over which a moving web is conveyed and a web cut-off assembly opposing the conveying surface. The web cut-off assembly includes a first arm with a first web gripping surface and a second arm with a second web gripping surface, the first and second web gripping surfaces being movable relative to one another. To complete a breaking event, the first and second web gripping surfaces contact the moving web at a first contact point and second contact point. The contact points move from a first spaced apart relationship to a second spaced apart relationship causing a break in the web between the first and second web gripping surfaces.

Abstract: The present invention relates to an apparatus for applying a coating, preferably a high viscosity coating to a supported web, preferably tissue. The apparatus of the present invention comprises a sealed coating chamber that can be supplied with coating material under pressure. The chamber further comprises a metering device at its trailing edge, which applies a thin layer of coating material to an applicator roll. In general, the coater is designed to have a small footprint, allowing it to fit into tight locations and be readily adapted for use in existing tissue manufacturing and converting processes. The coater also has the advantage of having a sealed coating chamber, which permits coating material to be supplied under pressure and preventing contamination of the coating material by debris common to the coating process.

Abstract: Textured non-woven webs, papermaking fabrics and tissue sheets made using the textured papermaking fabrics can contain design elements set in highlight areas which make the design elements more visible.

Abstract: Tissue webs, such as are useful for making bath tissue, can be surface-treated in a pattern with selected papermaking chemicals, such as debonders and strength agents, to selectively improve the directional properties of the resulting tissue product, particularly the cross-machine direction strength properties. The pattern can be applied to the tissue sheet by spraying the selected chemical outwardly through a pattern of open areas in the shell of a rotating hollow roll, where the pattern of open areas corresponds to the desired pattern of chemical deposited on the surface of the tissue web.

Abstract: Coreless rolls of tissue, such as rolls of bath tissue or paper towels, are produced by winding tissue logs on a mandrel having retractable pins. During winding, the pins extend and penetrate the first several windings of the log as it is initially wound, which prevents slippage. After the winding is complete, the pins retract to allow the tissue log to slide off of the mandrel for subsequent slitting into individual product rolls and packaging. The penetration of the pins into the first several windings of the log tends to mechanically entangle and structurally unify those windings to create a “soft core”. At the same time, the properties of the tissue sheets within the soft core are the same as the other sheets within the roll and are therefore usable by the consumer.

Abstract: Curvilinear or other complex perforation patterns for paper products, such as paper towels and bath tissue, can be produced using a differential speed perforation nip formed between a rotating pattern roll and a moving anvil surface. The relative speed between the perforation elements on the surface of the pattern roll and the anvil surface shears the web at the perforation points.

Abstract: Tissue webs, such as are useful for making bath tissue, can be surface-treated in a pattern with selected papermaking chemicals, such as debonders and strength agents, to selectively improve the directional properties of the resulting tissue product, particularly the cross-machine direction strength properties. The pattern can be applied to the tissue sheet by spraying the selected chemical outwardly through a pattern of open areas in the shell of a rotating hollow roll, where the pattern of open areas corresponds to the desired pattern of chemical deposited on the surface of the tissue web.

Abstract: Textured non-woven webs, papermaking fabrics and tissue sheets made using the textured papermaking fabrics can contain design elements set in highlight areas which make the design elements more visible.

Abstract: Textured non-woven webs, papermaking fabrics and tissue sheets made using the textured papermaking fabrics can contain design elements set in highlight areas which make the design elements more visible.

Abstract: Textured non-woven webs, papermaking fabrics and tissue sheets made using the textured papermaking fabrics can contain design elements set in highlight areas which make the design elements more visible.

Abstract: A method of making wet rolls includes providing a web of material, applying a wetting solution to the web to produce a wet web, and winding the wet web into a roll. The wetting solution may include an inorganic salt and at least one preservative. The wetting solution may be distributed evenly throughout the wet roll.

Abstract: A method of making wet rolls includes providing a web of material, applying a wetting solution to the web to produce a wet web, and winding the wet web into a roll. The wetting solution may be applied at an add-on greater than 25%, and the web may travel at a speed of at least 60 meters per minute.

Abstract: A method of positioning a log of sheet material includes sensing the presence of a log in a staging area having a length, a midpoint at the center of the length, and a boundary point between the midpoint and an end of the length; sensing the presence or absence of a portion of the log at the boundary point; and moving the log along the length of the staging area. When the log is present in both the staging area and at the boundary point, the log is moved toward the midpoint. When the log is present in the staging area and absent from the boundary point, the log is moved toward the boundary point.

Abstract: A method of making wet rolls includes providing a web of material, applying a wetting solution to the web to produce a wet web, and winding the wet web into a roll. The wetting solution may include an inorganic salt and at least one preservative.

Abstract: A method of making wet rolls includes providing a web of material, applying a wetting solution to the web to produce a wet web, and winding the wet web into a roll. The wetting solution may include an inorganic salt and at least one preservative. The wetting solution may be distributed evenly throughout the wet roll.

Abstract: A method of wetting a web of material is described, which in general provides for applying a wetting solution to the web, and passing the web of material between a set of press rolls. The wetting solution may be applied at an add-on greater than 25%, and the web may travel at a speed of at least 60 meters per minute.

Abstract: A method of making wet rolls includes providing a web of material, applying a wetting solution to the web to produce a wet web, and winding the wet web into a roll. The wetting solution may be applied at an add-on greater than 25%, and the web may travel at a speed of at least 60 meters per minute.

Abstract: A method of making wet rolls includes providing a web of material, applying a wetting solution to the web to produce a wet web, and winding the wet web into a roll. The wetting solution may include an inorganic salt and at least one preservative. The wetting solution may be distributed evenly throughout the wet roll.