Abstract: It is common for a power tool system from a manufacturer to include a battery pack that is designed and configured to mate and operate with at least one power tool and a battery charger. However, as systems have evolved it has become desirable to provide a battery pack that is designed and configured to mate and operate with at least one power tool and a first battery charger but not a second battery charger. The present disclosure provides a battery pack including a housing, a terminal block, a plurality of terminals, and a mechanical lockout for allowing engagement with a power tool and a first battery charger while preventing engagement with a second battery charger.

Abstract: A power tool/battery pack combination includes an electric motor, one or more electrochemical cells, and a capacitive element. The electric motor is connected in series to a first switch. The series combination of the electric motor and the first switch is connected to a first terminal and a second terminal. The one or more electrochemical cells are connected across a third terminal and a fourth terminal. The third terminal and the fourth terminal are coupled respectively to the first terminal and the second terminal. The one or more electrochemical cells supply power to the electric motor via the first switch. The capacitive element includes one or more capacitors. The capacitive element is connected across the third terminal and the fourth terminal. The capacitive element is capable of storing inductive energy generated by the one or more electrochemical cells.

Abstract: A power tool/battery pack combination includes an electric motor, one or more electrochemical cells, and a capacitive element. The electric motor is connected in series to a first switch. The series combination of the electric motor and the first switch is connected to a first terminal and a second terminal. The one or more electrochemical cells are connected across a third terminal and a fourth terminal. The third terminal and the fourth terminal are coupled respectively to the first terminal and the second terminal. The one or more electrochemical cells supply power to the electric motor via the first switch. The capacitive element includes one or more capacitors. The capacitive element is connected across the third terminal and the fourth terminal. The capacitive element is capable of storing inductive energy generated by the one or more electrochemical cells.

Abstract: A power tool/battery pack combination includes an electric motor, one or more electrochemical cells, and a capacitive element. The electric motor is connected in series to a first switch. The series combination of the electric motor and the first switch is connected to a first terminal and a second terminal. The one or more electrochemical cells are connected across a third terminal and a fourth terminal. The third terminal and the fourth terminal are coupled respectively to the first terminal and the second terminal. The one or more electrochemical cells supply power to the electric motor via the first switch. The capacitive element includes one or more capacitors. The capacitive element is connected across the third terminal and the fourth terminal. The capacitive element is capable of storing inductive energy generated by the one or more electrochemical cells.

Abstract: It is common for a power tool system from a manufacturer to include a battery pack that is designed and configured to mate and operate with at least one power tool and a battery charger. However, as systems have evolved it has become desirable to provide a battery pack that is designed and configured to mate and operate with at least one power tool and a first battery charger but not a second battery charger. The present disclosure provides a battery pack including a housing, a terminal block, a plurality of terminals, and a mechanical lockout for allowing engagement with a power tool and a first battery charger while preventing engagement with a second battery charger.

Abstract: A battery pack including a housing, a terminal block, a printed circuit board electrically connected to the terminal block, at least one battery cell, and a spark gap device on the printed circuit board to provide electrostatic discharge protection and disposed between the printed circuit board and the terminal block.

Abstract: A power tool/battery pack combination includes an electric motor, one or more electrochemical cells, and a capacitive element. The electric motor is connected in series to a first switch. The series combination of the electric motor and the first switch is connected to a first terminal and a second terminal. The one or more electrochemical cells are connected across a third terminal and a fourth terminal. The third terminal and the fourth terminal are coupled respectively to the first terminal and the second terminal. The one or more electrochemical cells supply power to the electric motor via the first switch. The capacitive element includes one or more capacitors. The capacitive element is connected across the third terminal and the fourth terminal. The capacitive element is capable of storing inductive energy generated by the one or more electrochemical cells.

Abstract: A battery pack comprising a housing having an first housing portion and a second housing portion and an electrostatic discharge protection device to prevent electrostatic discharge from entering the housing.

Abstract: An internal component arrangement within a battery pack housing having multiple cells and adapted for cordless power tools may provide desired mechanical support to constrain the cells. The housing with internal component arrangement is configured to route sensing wires from the cells to an electronics module of the pack.

Abstract: A battery pack including a housing, a terminal block, a printed circuit board electrically connected to the terminal block, at least one battery cell, and a spark gap device on the printed circuit board to provide electrostatic discharge protection and disposed between the printed circuit board and the terminal block.

Abstract: A battery pack including a housing, a terminal block, a printed circuit board electrically connected to the terminal block, at least one battery cell, and a spark gap device on the printed circuit board to provide electrostatic discharge protection and disposed between the printed circuit board and the terminal block.

Abstract: A battery pack including a housing, a terminal block, a printed circuit board electrically connected to the terminal block, at least one battery cell, and a spark gap device on the printed circuit board to provide electrostatic discharge protection and disposed between the printed circuit board and the terminal block.

Abstract: An internal component arrangement within a battery pack housing having multiple cells and adapted for cordless power tools may provide desired mechanical support to constrain the cells. The housing with internal component arrangement is configured to route sensing wires from the cells to an electronics module of the pack.

Abstract: An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

Abstract: A field case housing has a substantially cylindrical wall segment, an end segment and a flange all having a substantially constant wall thickness. The flange has reinforcing ribs connected to the wall segment and aperture reinforcing bosses. The end segment, the wall segment and the flange are formed as a single, integral part adapted to reduce warping of the housing during molding. A cylindrical guide member is located in the field case housing and a conical guide member is located in the fan baffle. The cylindrical guide member is adapted to insure a screw passing through the cylindrical guide member is guided to a point within the conical guide member. The fan baffle has a transverse wall with an aperture and guide walls extending adjacent the aperture. The guide walls are adapted to guide an armature past the magnets without contacting and damaging them.

Abstract: An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

Abstract: A power tool includes a motor with a flux ring. The flux ring includes a ring member with a first and second end. The ends are positioned with respect to one another such that the ends move towards and away from one another during compressing and expanding of the ring. At least one anchor is unitarily formed with the ring. A pair of magnets are coupled with unitarily formed anchors to couple the pair of magnets with the ring. The magnets are coupled with the ring such that the ring may be compressed and expanded with the magnets secured in the ring.

Abstract: An electrically conductive brush box is located against the upper surface of a base and has crimping tabs located against an oppositely disposed crimping surface. The base is formed of high temperature resistant plastic. A field case housing has a seat with a retention member adapted to retain the base against the seat. A screw is threaded into the field case housing such that the head presses against a surface of the base member to retain the base member in the seat. The screw member is located in non-contacting relationship with the electrically conductive brush box. A spacer member is adapted to space the portion of the crimping tab against the crimping surface away from the field case housing. The brush box includes a biasing member holder and the crimping tabs are located adjacent the holder.

Abstract: A field case housing has a substantially cylindrical wall segment, an end segment and a flange all having a substantially constant wall thickness. The flange has reinforcing ribs connected to the wall segment and aperture reinforcing bosses. The end segment, the wall segment and the flange are formed as a single, integral part adapted to reduce warping of the housing during molding. A cylindrical guide member is located in the field case housing and a conical guide member is located in the fan baffle. The cylindrical guide member is adapted to insure a screw passing through the cylindrical guide member is guided to a point within the conical guide member. The fan baffle has a transverse wall with an aperture and guide walls extending adjacent the aperture. The guide walls are adapted to guide an armature past the magnets without contacting and damaging them.

Abstract: A motor end cap and output device housing is provided that includes a motor end plate having an output device attachment area and a output device housing having a motor end plate attachment area. The output device attachment area includes a locking tab that mates with a slot portion in the output device housing to interlock the two together. As a result, the motor end plate can be conveniently attached to the output device housing without requiring extra fasteners.