Abstract: An interlayer composite includes a plastic sheet having a predetermined outer shape and a major surface; a pair of bus bars, and an adhesive layer securing the bus bars directly on the major surface of the plastic sheet in a fixed relationship to one another.

Abstract: A composite laminate useable in the manufacture of articles having a member responsive to electrical stimuli, e.g. changes transmission, and/or is heated, as current passes through the member includes a pair of spaced bus bars adhesively secured to a major surface of a plastic sheet in a spaced relationship to one another. Each of the bus bars includes, among other things, an end portion having a protective sleeve and an air barrier to prevent air from moving between the inner surfaces of the protective sleeve and the underlying surface of the end portion of the bus bar. A method of making the composite laminate is also disclosed.

Abstract: A mounting assembly comprises a mounting member comprising a base having a first surface; a central portion extending from the base and having a second surface spaced from the base; and a shoulder region located between the base and the central portion. The area of the first surface may be different from the area of the second surface. The shoulder region of the mounting member can include a wall extending from at least in close proximity to the second surface of the central portion to the base. In a nonlimiting embodiment of the assembly, the base is cylindrically shaped with a substantially flat first surface, the second surface of the central portion is substantially flat and substantially circular in plan view and further is concentric with the first surface, and the wall extends from the second surface to a location inboard of the periphery of the base.

Abstract: A heatable laminate includes a first substrate; an electrically conductive member on a portion of the first substrate; a pair of spaced bus bars each bus bar being in electrical contact with the electrically conductive member; a second substrate overlaying and the electrically conductive member and bus bars; an interlayer positioned between the two substrates; a first leads connected to one of bus bars and a second lead connected to the other bus bar, each lead having an end extending beyond the periphery of the first substrate to provide external electrical access to the bus bars; an electrically non-conductive sleeve over selected portions of each of the lead; and air barriers along selected portions of the sleeve to prevent air from enter between the substrates.

Abstract: A laminate, e.g. a heatable windshield has a pair of glass sheets laminated together about a member responsive to electrical stimuli, e.g. changes transmission or is heated as current passes through the member. A pair of spaced bus bars is in surface contact with the conductive member, and a lead assembly associated with each of the bus bars has a lead in contact with its respective bus bar and extends beyond the periphery of the sheets. The lead assembly further includes first and second air barriers to prevent air from moving between the sheets after the edge sealing procedure and during autoclaving of the laminate subassembly. The first air barrier is an adhesive between surfaces of the lead and inner surfaces of an electric and mechanical protective sleeve positioned over portions of its respective lead.

Abstract: A mounting assembly comprises a mounting member comprising a base having a first surface; a central portion extending from the base and having a second surface spaced from the base; and a shoulder region located between the base and the central portion. The area of the first surface may be different from the area of the second surface. The shoulder region of the mounting member can include a wall extending from at least in close proximity to the second surface of the central portion to the base. In a nonlimiting embodiment of the assembly, the base is cylindrically shaped with a substantially flat first surface, the second surface of the central portion is substantially flat and substantially circular in plan view and further is concentric with the first surface, and the wall extends from the second surface to a location inboard of the periphery of the base.

Abstract: The present invention provides a connector assembly for electrically connecting to an electroconductive element having an electroconductive connector with a generally flat pad portion, a terminal portion capable of connecting the assembly to an external device and connecting portion interconnecting the pad and terminal portions, and a preformed plug member sized to a predetermined configuration and overlaying the pad portion such that a major surface of said pad portion is exposed along a first surface of the plug member. The exposed surface may be covered with an adhesive and in one embodiment of the invention, the connecting portion extends through the plug member. The plug member is preferably an electrically nonconductive and moisture impervious material.

Abstract: The present invention provides a windshield with a heating arrangement to heat the wiper rest area of the windshield. The windshield includes first and second glass sheets secured together by an interlayer. A single, continuous resistance heating wire is secured between the glass sheets and makes multiple passes through a predetermined portion of the windshield generally corresponding to the wiper rest area such that the wire generates a desired power density within the predetermined portion to heat the wiper rest area. Opposing first and second ends of the wire extend to common connection area along an edge of the windshield and a connector secured to the wire ends provides for external electrical access to the wire. The wire may also extend along a marginal edge portion of the windshield generally corresponding to its A-post area.

Abstract: The wiper rest area of an automotive windshield is heated by a heatable member optionally mounted on a polyester substrate or heating element. The windshield includes outer and inner glass sheets secured together by an interlayer. The heating element is positioned on inner surface of the outer glass sheet and held in position by the interlayer securing the inner and outer sheets together. The heating element or heatable member has extensions extending beyond the edge of the windshield to provide external electrical access to the heatable member to power the heating element to heat the wiper rest area or position.