Patents by Inventor Robert Russell Gallucci

Robert Russell Gallucci has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240117170
    Abstract: A composition for electroless plating comprises: from 9 to 29 weight percent, 9.7 to 29 weight percent, or 10 to 29 weight percent, of a first graft rubber copolymer which comprises the polymerized form of at least one conjugated diene monomer and at least one monovinyl aromatic monomer, from 70 to 90 weight percent, preferably 70-89.7 weight percent, more preferably 70 to 85 weight percent, of ungrafted styrenic polymer, from 0.1 to 10 weight percent of a core/shell diene-based rubber having particle size of 100 to 500 nanometers (nm), one or more of a stabilizer and/or antioxidant in total amount of from 0.1 to 5 weight percent, a fatty acid or a salt of fatty acid in an amount of from 0.1 to 2 weight percent, 0 to 5 weight percent of a mold release agent, 0 to 1 weight percent of a metal oxide, 0 to 3 weight percent of a lubricant, and 0 to 20 weight percent of polycarbonate wherein weight percent and ppm are based on total weight of the composition.
    Type: Application
    Filed: October 12, 2020
    Publication date: April 11, 2024
    Inventors: Chen WAN, Stephen TAYLOR, Bing ZHOU, Jeffrey ESHENAUR, Robert Russell GALLUCCI, Jianhua XU
  • Publication number: 20230331910
    Abstract: The present invention relates to a method for the manufacture of a modified polycarbonate comprising reacting polycarbonate with at least one primary amide in a melt mixing device at a temperature of at least 230° C. for a period of at least 0.5 minutes.
    Type: Application
    Filed: September 24, 2020
    Publication date: October 19, 2023
    Inventors: Robert Russell Gallucci, Sripradha Suresh, Mehdi Mahmoodi
  • Patent number: 11512169
    Abstract: A semicrystalline polyphenylsulfone, has the structure Formula (I) wherein n and R are defined herein. The semicrystalline polyphenylsulfone, which exhibits a crystalline melting point in a range of 215 to 270° C., can be prepared from amorphous polyphenylsulfone using a solvent-induced crystallization method. An additive manufacturing method utilizing particles of the semicrystalline polyphenylsulfone is described.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: November 29, 2022
    Assignee: SHPP GLOBAL TECHNOLOGIES B.V.
    Inventors: Elena Miloskovska, Bruke Jofore, Robert Russell Gallucci
  • Patent number: 11400642
    Abstract: A filament for use in forming a support structure in fused filament fabrication, the filament comprising an amorphous, thermoplastic resin further comprising Bisphenol Isophorone carbonate units and Bisphenol A carbonate units, wherein the Bisphenol Isophorone carbonate units are 30 to 50 mole percent of the total of Bisphenol A carbonate units and Bisphenol Isophorone carbonate units in the resin, and wherein the resin has a glass transition temperature from 165° C. to 200° C. The composition used to form the support filament exhibits a desirable combination of filament formability, printability, lack of significant oozing from the printer nozzle, and good ease of mechanical separation from the build material at room temperature after printing.
    Type: Grant
    Filed: November 26, 2019
    Date of Patent: August 2, 2022
    Assignee: SHPP GLOBAL TECHNOLOGIES B.V.
    Inventors: Malvika Bihari, Robert Russell Gallucci, Juha-Matti Levasalmi, Paul Sybert
  • Patent number: 11193025
    Abstract: A thermoplastic composition comprising: a polymer material; and a passivated inorganic chromophore comprising an inorganic chromophore and a passivation layer, wherein the inorganic chromophore has the formula: AM1-xM?xM?yO3+y, wherein A, M, M?, M?, x, and y are as provided herein, and wherein the passivation layer is derived from a passivation material comprising a polysiloxane having at least one functional group that is hydride, hydroxy, alkoxy, aryloxy, epoxy, carboxy, amino, or a combination thereof.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: December 7, 2021
    Assignee: SHPP Global Technologies B.V.
    Inventors: Christopher Luke Hein, Bing Zhou, Robert Russell Gallucci
  • Publication number: 20210340328
    Abstract: A semicrystalline polyphenylsulfone, has the structure Formula (I) wherein n and R are defined herein. The semicrystalline polyphenylsulfone, which exhibits a crystalline melting point in a range of 215 to 270° C., can be prepared from amorphous polyphenylsulfone using a solvent-induced crystallization method. An additive manufacturing method utilizing particles of the semicrystalline polyphenylsulfone is described.
    Type: Application
    Filed: June 26, 2019
    Publication date: November 4, 2021
    Inventors: Elena MILOSKOVSKA, Bruke JOFORE, Robert Russell GALLUCCI
  • Publication number: 20210238410
    Abstract: A polyester composition comprising, based on the total weight of the polyester composition, a first polyester and a second polyester, wherein a weight ratio of the first polyester to the second polyester is 80:20 to 20:80, preferably 60:40 to 40:60; 5 to 60 weight percent (wt %), preferably 5 to 50 wt % of a reinforcing filler; and 5 to 60 wt %, preferably 10 to 50 wt %, more preferably 20 to 50 wt % of an inorganic filler having a specific gravity of greater than 3 grams per cubic centimeter, as determined in accordance with ASTM D792, wherein a molded article comprising the polyester composition has a sound transmission loss of greater than 30 dB, preferably 35 to 50 dB, more preferably 36 to 45 dB, as determined at 1,250 Hz according to ASTM E1050 using a molded disc with a diameter of 100 mm and a thickness of 3.2 mm.
    Type: Application
    Filed: May 9, 2019
    Publication date: August 5, 2021
    Inventors: Zhaokang Hu, Robert Russell Gallucci, Carlos Pereira, Vasudev Shankar Nilajkar
  • Publication number: 20210054155
    Abstract: An article of manufacture comprising a polyester composition, the article comprising, as measured by differential scanning calorimetry with a heating rate of 20 C per minute on first heating according to ASTM D3418, at least two different crystalline melting temperatures, wherein a first crystalline melting temperature and a second crystalline melting temperature are each independently 200-290 C; and a first heat of fusion and a second heat of fusion that are each independently at least 3 J/g, preferably wherein a ratio of the first heat of fusion to the second heat of fusion is 1:5-5:1, wherein the polyester composition comprises a first polyester having a phosphorous content of greater than or equal to 20 ppm, a second polyester, and 5-50 weight percent of a plurality of fibers, based on the total weight of the polyester composition, wherein the plurality of fibers have a diameter of 5-25 micrometers.
    Type: Application
    Filed: May 9, 2019
    Publication date: February 25, 2021
    Inventors: Robert Russell Gallucci, Vikram K. Daga, Curtis Collar, Dinesh Munjurulimana, Fred Chang, Abderrahim AF Fakiri
  • Publication number: 20200308414
    Abstract: A thermoplastic composition comprising: a polymer material; and a passivated inorganic chromophore comprising an inorganic chromophore and a passivation layer, wherein the inorganic chromophore has the formula: AM1-xM?xM?yO3+y, wherein A, M, M?, M?, x, and y are as provided herein, and wherein the passivation layer is derived from a passivation material comprising a polysiloxane having at least one functional group that is hydride, hydroxy, alkoxy, aryloxy, epoxy, carboxy, amino, or a combination thereof.
    Type: Application
    Filed: December 21, 2018
    Publication date: October 1, 2020
    Inventors: Christopher Luke Hein, Bing Zhou, Robert Russell Gallucci
  • Patent number: 10696842
    Abstract: Compositions formed from a blend of polycarbonate/siloxane copolymer, polycarbonate, and polycyclohexylenedimethylene terephthalate are disclosed that provide superior performance in terms of notched Izod impact, glass transition temperature (Tg), strength after aging, ability to withstand secondary processing conditions, and in other respects. Such compositions exceed critical-to-quality requirements for use in manufacturing components for electronic communication devices.
    Type: Grant
    Filed: July 21, 2016
    Date of Patent: June 30, 2020
    Assignee: SABIC Global Technologies B.V.
    Inventors: Yuzhen Yang, Hao Zhou, Robert Russell Gallucci, Shreyas Chakravarti, Pooja Bajaj
  • Publication number: 20200197755
    Abstract: A sports equipment article comprises a thermoplastic poly(carbonate-siloxane) elastomer.
    Type: Application
    Filed: May 16, 2018
    Publication date: June 25, 2020
    Inventors: Robert Russell Gallucci, Daniel Francis Lowery
  • Publication number: 20200189180
    Abstract: A filament for use in forming a support structure in fused filament fabrication, the filament comprising an amorphous, thermoplastic resin further comprising Bisphenol Isophorone carbonate units and Bisphenol A carbonate units, wherein the Bisphenol Isophorone carbonate units are 30 to 50 mole percent of the total of Bisphenol A carbonate units and Bisphenol Isophorone carbonate units in the resin, and wherein the resin has a glass transition temperature from 165° C. to 200° C. The composition used to form the support filament exhibits a desirable combination of filament formability, printability, lack of significant oozing from the printer nozzle, and good ease of mechanical separation from the build material at room temperature after printing.
    Type: Application
    Filed: November 26, 2019
    Publication date: June 18, 2020
    Inventors: Malvika Bihari, Robert Russell Gallucci, Juha-Matti Levasalmi, Paul Sybert
  • Publication number: 20200189181
    Abstract: A filament for use in forming a support structure in fused filament fabrication includes an amorphous, thermoplastic resin having a glass transition temperature from 165° C. to 350° C., and 0.5 to 4.5 weight percent of a high viscosity silicone having a kinematic viscosity from 60,000 to 100 million centistokes. The composition used to form the support filament exhibits a desirable combination of filament formability, printability in additive manufacturing, lack of significant oozing from the printer nozzle, and ease of mechanical separation from the build material at room temperature after printing.
    Type: Application
    Filed: November 26, 2019
    Publication date: June 18, 2020
    Inventors: Malvika Bihari, Robert Russell Gallucci, Juha-Matti Levasalmi, Paul Sybert
  • Patent number: 10640645
    Abstract: A polymer composition that includes, based on the total weight of the polymers: 1-99 weight percent, of a polymer component comprising a polyarylether ketone, a polybenzimdazole, a polyimide, a poly(aryl ether sulfone), a poly(phenylene sulfide), or a combination comprising at least one of the foregoing; and 1-99 weight percent, of a polyisoindolinone, wherein the polyisoindolinone comprises: 1-100 mole percent, preferably 5-100 mole percent, of isoindolinone ether ketone units of the formula (I) and 0-99 mole percent, of arylene ether ketone units of the formula (II) wherein the variables are as defined herein.
    Type: Grant
    Filed: April 14, 2017
    Date of Patent: May 5, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES
    Inventors: Dadasaheb V. Patil, Prakash Sista, Robert Russell Gallucci
  • Patent number: 10632660
    Abstract: Methods for producing transparent polycarbonate articles include melting a composition at a temperature of 300 to 390° C., extruding the melted composition to form a strand, cooling the strand of extruded composition, cutting the cooled strand into pellets, drying the pellets at a temperature of 50 to 140° C. and injecting molding or extruding the pellets at a temperature of 300 to 380° C. to form an article. The composition can comprise a moisture content of 0.1 to 5 wt. % and a crystalline additive having a melting point of at least 280° C., a heat of fusion greater than or equal to 1.0 Joule/gram (J/g). The composition can be cooled to at least 20° C. below the glass transition temperature of the polycarbonate.
    Type: Grant
    Filed: January 11, 2018
    Date of Patent: April 28, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Kevin Wassmer, Franklin Ehrensbeck, Robert Russell Gallucci, William E. Hollar, Jr.
  • Patent number: 10618223
    Abstract: Disclosed herein are methods that includes using a water-degradable (e.g., autoclavable) support material together with a high-heat build material (e.g., polyetherimide or PEI). When the support material is autoclaved for a period of time, the support material becomes brittle and then disintegrates into powder and therefore can be removed from the model or build material, leaving behind a part formed from the model material that includes features (e.g., cavities, channels, etc.) formerly occupied by the support material.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: April 14, 2020
    Assignee: SABIC Global Technologies B.V.
    Inventors: Paul Dean Sybert, Malvika Bihari, Robert Russell Gallucci, Keith E. Cox
  • Patent number: 10596727
    Abstract: Process for manufacturing a densified polymer powder comprising compressing a polymer feed that has a bulk density of less than or equal to 240 kg/m in a roll compactor comprising at least two compaction rolls to obtain a densified polymer material, wherein a gap between the two rolls is 0.5 to 10 mm, wherein the compaction rolls operate at a speed of 3 to 30 rpm, wherein an applied pressure of the roll compactor is 0.5 to 5 MPa, and milling the densified polymer material to obtain a densified polymer powder, wherein a bulk density of the densified polymer powder is greater than or equal to 250 kg/m3.
    Type: Grant
    Filed: October 30, 2015
    Date of Patent: March 24, 2020
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: William E. Hollar, Jr., Robert Russell Gallucci, Franklin Ehrensbeck, Todd M. Loehr, Shankar Kollengodu Subramanian, Christopher Luke Hein, Qiying Jiang
  • Patent number: 10457808
    Abstract: Disclosed herein is a composition comprising a poly(arylene sulfide); a polysiloxane/polyimide block copolymer; glass fiber and an optional platy filler. The polysiloxane/polyimide block copolymer has greater than or equal to 10 weight percent siloxane content, based on the total weight of the polysiloxane/polyimide block copolymer. The composition retains greater than or equal to 60% of the initial viscosity after being retained at 320° C. for 30 minutes and the composition has an OSU peak heat release less than 45 kW/m2 when measured using the method of FAR F25.4 and according to FAR 25.853 (d). Articles comprising the composition are also described.
    Type: Grant
    Filed: March 25, 2016
    Date of Patent: October 29, 2019
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert Russell Gallucci, Hao Zhou, Edward Venema
  • Patent number: 10434705
    Abstract: A process for making an article by additive manufacture having resistance to dripping when burned comprising (1) depositing a multitude of thermoplastic monofilament strands using a fused deposition modeling apparatus in a pattern and (2) fusing the multitude of strands together to make an article of manufacture having voids therein; wherein the article of additive manufacture has (a) at least 50% of the monofilament strands oriented within 45 degrees of the long part of the axis; (b) the multitude of strands is greater than 10; (c) having a specific micro structure; and (d) is made from a thermoplastic polymer composition that is either the combination of a thermoplastic polymer with a flame retardant compound, a thermoplastic resin having flame resistant properties, or a combination of a thermoplastic resin having flame resistant properties with a flame retardant compound.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: October 8, 2019
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Robert Russell Gallucci, Thomas Hocker
  • Publication number: 20190240868
    Abstract: Method of making an extruded thin film comprising: melt filtering an amorphous thermoplastic composition comprising an amorphous thermoplastic polymer with a glass transition temperature Tg of 130° C. to 280° C. to form a melt filtered amorphous thermoplastic composition; extruding the melt filtered amorphous thermoplastic composition into strands at a temperature TE; cooling the strands to a temperature Tc to form cooled strands; cutting the cooled strands into pellets having a length of 2.0 to 6.0 millimeters; treating the pellets at a temperature Ts to remove particulates having at least one of length, width, and height of less than 0.5 millimeters to form treated pellets; melting the treated pellets in an extruder at a temperature Tp to form a molten composition; and extruding the molten composition through a flat die to form a film having an average thickness less than or equal to 50 micrometers.
    Type: Application
    Filed: July 7, 2017
    Publication date: August 8, 2019
    Applicant: SABIC Global Technologies B.V.
    Inventors: Mark A. SANNER, Peter JOHNSON, Robert Russell GALLUCCI, Franklin EHRENSBECK