Abstract: A plug release system for cementing a tubular string into a wellbore includes: a wiper plug; a tubular housing; a latch for releasably connecting the wiper plug to the housing. The latch includes: a fastener engageable with one of the wiper plug and the housing; a lock movable between a locked position and an unlocked position, the lock keeping the fastener engaged in the locked position; and an actuator connected to the lock and operable to at least move the lock from the locked position to the unlocked position. The plug release system further includes an electronics package disposed in the housing and in communication with the actuator for operating the actuator in response to receiving a command signal.

Abstract: The present invention generally relates to an anchor seal for an expandable tubular assembly. In one aspect, an anchoring seal assembly for creating a seal portion and an anchor portion between a first tubular that is disposed within a second tubular is provided. The anchoring seal assembly includes an expandable annular member attached to the first tubular. The annular member has an outer surface and an inner surface. The anchoring seal assembly further includes a seal member disposed in a groove formed in the outer surface of the expandable annular member. The seal member has one or more anti-extrusion spring bands embedded within the seal member, wherein the outer surface of the expandable annular member adjacent the groove includes a rough surface. The anchoring seal assembly also includes an expander sleeve that is configured to radially expand the expandable annular member to create the seal portion and the anchor portion.

Abstract: In one embodiment, a ball release system for use in a wellbore includes a tubular housing, a seat disposed in the housing and comprising arcuate segments arranged to form a ring, each segment radially movable between a catch position for receiving a ball and a release position, a cam disposed in the housing, longitudinally movable relative thereto, and operable to move the seat segments between the positions, an actuator operable to move the cam, and an electronics package disposed in the housing and in communication with the actuator for operating the actuator in response to receiving a command signal.

Abstract: The present invention generally relates to extrusion-resistant seals for an expandable tubular assembly. In one aspect, a seal assembly for creating a seal between a first tubular and a second tubular is provided. The seal assembly includes an annular member attached to the first tubular, the annular member having a groove formed on an outer surface of the annular member. The seal assembly further includes a seal member disposed in the groove, the seal member having one or more anti-extrusion bands. The seal member is configured to be expandable radially outward into contact with an inner wall of the second tubular by the application of an outwardly directed force supplied to an inner surface of the annular member. Additionally, the seal assembly includes a gap defined between the seal member and a side of the groove. In another aspect, a method of creating a seal between a first tubular and a second tubular is provided.

Abstract: A plug release system for cementing a tubular string into a wellbore includes: a wiper plug; a tubular housing; a latch for releasably connecting the wiper plug to the housing. The latch includes: a fastener engageable with one of the wiper plug and the housing; a lock movable between a locked position and an unlocked position, the lock keeping the fastener engaged in the locked position; and an actuator connected to the lock and operable to at least move the lock from the locked position to the unlocked position. The plug release system further includes an electronics package disposed in the housing and in communication with the actuator for operating the actuator in response to receiving a command signal.

Abstract: A setting tool for hanging a tubular string includes: a tubular mandrel having an actuation port formed through a wall thereof; a debris barrier for engaging an upper end of the tubular string; and a piston having an upper face in fluid communication with the actuation port. The setting tool further includes: an actuator sleeve extending along the mandrel and connected to the piston; a latch releasably connecting the debris barrier to the actuator sleeve and for releasably connecting the debris barrier to the tubular string; a packoff connected to the mandrel below the piston and operable to seal against an inner surface of the tubular string, thereby forming a buffer chamber between the debris barrier and the packoff; and a passage. The passage: is in fluid communication with a lower face of the piston, is formed in a wall of and along the mandrel, and bypasses the packoff.

Abstract: A setting tool for hanging a tubular string includes: a mandrel having an upper portion and a lower portion for extending into the tubular string; a housing connected to the mandrel upper portion; and a bonnet. The bonnet is: for receiving an upper end of the tubular string, disposed along the mandrel, and linked to the housing. The setting tool further includes: an actuator for stroking the bonnet relative to the mandrel and the housing, thereby setting a hanger of the tubular string; an electronics package in communication with the actuator for operating the actuator in response to receiving a command signal; and a latch. The latch is: connected to the mandrel lower portion, operable between an extended position and a retracted position, for being restrained in the retracted position by being disposed in the tubular string, and extendable by being removed from the tubular string.

Abstract: A setting tool for hanging a tubular string includes: a mandrel having an upper portion and a lower portion for extending into the tubular string; a housing connected to the mandrel upper portion; and a bonnet. The bonnet is: for receiving an upper end of the tubular string, disposed along the mandrel, and linked to the housing. The setting tool further includes: an actuator for stroking the bonnet relative to the mandrel and the housing, thereby setting a hanger of the tubular string; an electronics package in communication with the actuator for operating the actuator in response to receiving a command signal; and a latch. The latch is: connected to the mandrel lower portion, operable between an extended position and a retracted position, for being restrained in the retracted position by being disposed in the tubular string, and extendable by being removed from the tubular string.

Abstract: The present invention generally relates to a weight setting indicator which is used to indicate that an applied force to a tool achieved or exceeded a predetermined amount. In one aspect, a packer actuator for use with a packer is provided. The packer actuator includes a body with a recess. The packer actuator further includes a dog assembly disposed in the recess of the body. The dog assembly is configured to set the packer when a force is applied to the packer actuator. The packer actuator also includes a setting indicator disposed in the recess adjacent an end of the dog assembly. The setting indicator is configured to move from a pre-set position to a post-set position when the force is applied to the packer actuator, wherein the setting indicator is plastically deformed in the post-set position.

Abstract: In one embodiment, the sealing apparatus includes a mandrel having at least two portions, a first portion having a seal ring disposed on an exterior surface and a second portion without a seal ring disposed on an exterior surface. In one embodiment, the seal ring is disposed around the first portion. In another embodiment, the burst and collapse integrity of the first portion is substantially the same as the second portion.

Abstract: A setting tool for hanging a tubular string includes: a mandrel having an upper portion and a lower portion for extending into the tubular string; a housing connected to the mandrel upper portion; and a bonnet. The bonnet is: for receiving an upper end of the tubular string, disposed along the mandrel, and linked to the housing. The setting tool further includes: an actuator for stroking the bonnet relative to the mandrel and the housing, thereby setting a hanger of the tubular string; an electronics package in communication with the actuator for operating the actuator in response to receiving a command signal; and a latch. The latch is: connected to the mandrel lower portion, operable between an extended position and a retracted position, for being restrained in the retracted position by being disposed in the tubular string, and extendable by being removed from the tubular string.

Abstract: In one embodiment, a ball release system for use in a wellbore includes a tubular housing, a seat disposed in the housing and comprising arcuate segments arranged to form a ring, each segment radially movable between a catch position for receiving a ball and a release position, a cam disposed in the housing, longitudinally movable relative thereto, and operable to move the seat segments between the positions, an actuator operable to move the cam, and an electronics package disposed in the housing and in communication with the actuator for operating the actuator in response to receiving a command signal.

Abstract: A running tool for deploying a tubular string into a wellbore includes a tubular body and a latch for releasably connecting the tubular string to the body. The latch includes a longitudinal fastener for engaging a longitudinal profile of the tubular string and a torsional fastener for engaging a torsional profile of the tubular string. The running tool further includes a lock movable between a locked position and an unlocked position and the lock keeps the latch engaged in the locked position. The running tool further includes an actuator operable to at least move the lock from the locked position to the unlocked position and an electronics package in communication with the actuator for operating the actuator in response to receiving a command signal.

Abstract: A plug release system for cementing a tubular string into a wellbore includes: a wiper plug; a tubular housing; a latch for releasably connecting the wiper plug to the housing. The latch includes: a fastener engageable with one of the wiper plug and the housing; a lock movable between a locked position and an unlocked position, the lock keeping the fastener engaged in the locked position; and an actuator connected to the lock and operable to at least move the lock from the locked position to the unlocked position. The plug release system further includes an electronics package disposed in the housing and in communication with the actuator for operating the actuator in response to receiving a command signal.

Abstract: The present invention generally relates to a stage tool. In one aspect, a downhole tool for use in a wellbore is provided. The tool includes a body having a bore. The tool further includes a seal assembly attached to the body. The seal assembly having an expandable annular member, a seal member and an expander sleeve, wherein the seal member includes one or more anti-extrusion spring bands embedded within the seal member. The tool further includes a slip assembly attached to the body. The slip assembly includes slips that are configured to engage the wellbore.

Abstract: A sealing system includes a packing element having a groove in a surface thereof. The packing element is adapted to form a double hump configuration upon compression. The sealing system may include a first ring member disposed a first end of the packing element, a second ring member is disposed at a second end of the packing element, a first seal ring is disposed laterally outward of the first ring member, and a second seal ring is disposed laterally outward of the second ring member. A first inner back-up ring is disposed laterally outward of the first seal ring. The first inner back-up ring includes slots. A first outer back-up ring is disposed adjacent the first inner back-up ring and includes slots, wherein that slots in the first outer back-up ring are offset from the slots in the first inner back-up ring.

Abstract: The present invention generally relates to a weight setting indicator which is used to indicate that an applied force to a tool achieved or exceeded a predetermined amount. In one aspect, a packer actuator for use with a packer is provided. The packer actuator includes a body with a recess. The packer actuator further includes a dog assembly disposed in the recess of the body. The dog assembly is configured to set the packer when a force is applied to the packer actuator. The packer actuator also includes a setting indicator disposed in the recess adjacent an end of the dog assembly. The setting indicator is configured to move from a pre-set position to a post-set position when the force is applied to the packer actuator, wherein the setting indicator is plastically deformed in the post-set position.

Abstract: A setting tool for hanging a tubular string includes: a tubular mandrel having an actuation port formed through a wall thereof; a debris barrier for engaging an upper end of the tubular string; and a piston having an upper face in fluid communication with the actuation port. The setting tool further includes: an actuator sleeve extending along the mandrel and connected to the piston; a latch releasably connecting the debris barrier to the actuator sleeve and for releasably connecting the debris barrier to the tubular string; a packoff connected to the mandrel below the piston and operable to seal against an inner surface of the tubular string, thereby forming a buffer chamber between the debris barrier and the packoff; and a passage. The passage: is in fluid communication with a lower face of the piston, is formed in a wall of and along the mandrel, and bypasses the packoff.

Abstract: In one embodiment, the sealing apparatus includes a mandrel having at least two portions, a first portion having a seal ring disposed on an exterior surface and a second portion without a seal ring disposed on an exterior surface. In one embodiment, the seal ring is disposed around the first portion. In another embodiment, the burst and collapse integrity of the first portion is substantially the same as the second portion.

Abstract: The present invention generally relates to extrusion-resistant seals for an expandable tubular assembly. In one aspect, a seal assembly for creating a seal between a first tubular and a second tubular is provided. The seal assembly includes an annular member attached to the first tubular, the annular member having a groove formed on an outer surface of the annular member. The seal assembly further includes a seal member disposed in the groove, the seal member having one or more anti-extrusion bands. The seal member is configured to be expandable radially outward into contact with an inner wall of the second tubular by the application of an outwardly directed force supplied to an inner surface of the annular member. Additionally, the seal assembly includes a gap defined between the seal member and a side of the groove. In another aspect, a method of creating a seal between a first tubular and a second tubular is provided.