Abstract: Compositions and articles comprising a stress and crack resistant component comprising a thermoplastic component and an elongation component. In some examples, the invention is directed to a stress and crack resistant component comprising a thermoplastic component, an elongation modifier component and an elongation temperer; in preferred examples the thermoplastic component comprises a polyethylene terephthalate glycol-modified (PETG) copolyester, the elongation modifier component comprises a halogenated polyolefin having a heat of fusion of 1 J/g or less, and the elongation temperer comprises a polystyrene acrylonitrile) (SAN). In preferred examples the stress-resistant component is comprised as a coating component covering at least one surface of a substrate, such as one comprising a medium density fiberboard (MDF), a particle board, an oriented strand board, fiberglass, a natural wood, a composite wood product, and a synthetic substrate.

Abstract: Compositions and articles comprising a stress and crack resistant component comprising a thermoplastic component and an elongation component. In some examples, the invention is directed to a stress and crack resistant component comprising a thermoplastic component, an elongation modifier component and an elongation temperer; in preferred examples the thermoplastic component comprises a polyethylene terephthalate glycol-modified (PETG) copolyester, the elongation modifier component comprises a halogenated polyolefin having a heat of fusion of 1 J/g or less, and the elongation temperer comprises a poly(styrene acrylonitrile) (SAN). In preferred examples the stress-resistant component is comprised as an coating component covering at least one surface of a substrate, such as one comprising a medium density fiberboard (MDF), a particle board, an oriented strand board, fiberglass, a natural wood, a composite wood product, and a synthetic substrate.

Abstract: Compositions and articles comprising a stress-resistant component comprising a thermoplastic component and an elongation component. In some examples, the stress-resistant component is comprised as an coating component covering at least one surface of a substrate, such as one comprising a medium density fiberboard (MDF), a particle board, an oriented strand board, fiberglass, a natural wood, a composite wood product, and a synthetic substrate. The stress-resistant component is preferably, though not invariably, produced by extrusion. The invention is also directed to articles, such as extrusion profiles, comprising the stress-resistant component, and methods of making such articles.

Abstract: A coating apparatus and method are disclosed that applies a coating to a product in a uniform and controlled manner. The coating apparatus comprises a feeding stage, an optional pre-treatment stage, at least one coating stage and a finishing stage. The coating stage(s) comprise a coating material feeder and a coating device. The coating device includes an aperture conforming to the perimeter of a substrate to be coated in a first and second dimension. As the substrate passes through the aperture, coating material is applied in a uniform and consistent layer. The coating material also back fills minor surface imperfections and blemishes on the substrate to achieve a consistent finish across the whole area where coating material is applied.

Abstract: A coating apparatus and method are disclosed that applies a coating to a product in a uniform and controlled manner. The coating apparatus comprises a feeding stage, an optional pre-treatment stage, at least one coating stage and a finishing stage. The coating stage(s) comprise a coating material feeder and a coating device. The coating device includes an aperture conforming to the perimeter of a substrate to be coated in a first and second dimension. As the substrate passes through the aperture, coating material is applied in a uniform and consistent layer ranging from 0.001 inches to 0.250 inches. The coating material also back fills minor surface imperfections and blemishes on the substrate to achieve a consistent finish across the whole area where coating material is applied. The coating device includes first and second shell portions. The first shell portion has a concave surface surrounding the aperture portion.

Abstract: A coating apparatus and method are disclosed that applies a coating to a product in a uniform and controlled manner. The coating apparatus comprises a feeding stage, an optional pre-treatment stage, at least one coating stage and a finishing stage. The coating stage(s) comprise a coating material feeder and a coating device. The coating device includes an aperture conforming to the perimeter of a substrate to be coated in a first and second dimension. As the substrate passes through the aperture, coating material is applied in a uniform and consistent layer ranging from 0.001 inches to 0.250 inches. The coating material also back fills minor surface imperfections and blemishes on the substrate to achieve a consistent finish across the whole area where coating material is applied. The coating device includes first and second shell portions. The first shell portion has a concave surface surrounding the aperture portion.

Abstract: A coating method is disclosed that applies a coating to a product in a uniform and controlled manner. The coating method comprises a feeding step, an optional pre-treatment step, at least one coating step, and a finishing step. The coating step(s) comprise the use of a coating material feeder and a coating device. During the coating step(s), a substrate passes through an aperture in the coating device which, includes first and second shell portions, where the first shell portion has a concave surface surrounding the aperture portion. The second shell has a substantially flat face and a mirror aperture that aligns with the aperture of the first shell. The concave surface of the first shell and a groove formed along the perimeter of the aperture collect coating material for coating the object as it passes through the apertures of both shells.

Abstract: Compositions comprising improved extruded thermoplastic composite materials having the appearance of wood, and methods for their manufacture. The novel compositions comprise a clear or translucent surface layer which causes a perception of depth and realism in simulated wood composite products having uses including fencing, decking, flooring, siding and the like.

Abstract: Polymer processing systems are provided including an extrusion assembly, a specially configured decompression chamber assembly, and a die assembly. Such systems are effective to provide shaped polymer products having reduced extrusion markings. Methods of using such systems are also provided.

Abstract: A coating apparatus and method are disclosed that applies a coating to a product in a uniform and controlled manner. The coating apparatus comprises a feeding stage, an optional pre-treatment stage, at least one coating stage and a finishing stage. The coating stage(s) comprise a coating material feeder and a coating device. The coating device includes an aperture conforming to the perimeter of a substrate to be coated in a first and second dimension. As the substrate passes through the aperture, coating material is applied in a uniform and consistent layer ranging from 0.001 inches to 0.250 inches. The coating material also back fills minor surface imperfections and blemishes on the substrate to achieve a consistent finish across the whole area where coating material is applied. The coating device includes first and second shell portions. The first shell portion has a concave surface surrounding the aperture portion.

Abstract: A coating apparatus and method are disclosed that applies a coating to a product in a uniform and controlled manner. The coating apparatus comprises a feeding stage, an optional pre-treatment stage, at least one coating stage and a finishing stage. The coating stage(s) comprise a coating material feeder and a coating device. The coating device includes an aperture conforming to the perimeter of a substrate to be coated in a first and second dimension. As the substrate passes through the aperture, coating material is applied in a uniform and consistent layer ranging from 0.001″ to 0.250″. The coating material also back fills minor surface imperfections and blemishes on the substrate to achieve a consistent finish across the whole area where coating material is applied. The coating device includes first and second shell portions. The first shell portion has a concave surface surrounding the aperture portion.