Patents by Inventor Roger A. Gale

Roger A. Gale has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140230726
    Abstract: A robotic spray coating assembly is used in a method for spraying a coating. The assembly may include a robotic arm having a remote end region and a coating head mounted on the remote end region. The coating head emits a coating material within a defined coating delivery region via at least one first orifice located in the coating delivery region, the at least one first orifice connected to a coating supply. One or more second orifices are positioned in a pattern beyond the periphery of the coating delivery region, and a fluid supply is connected to the one or more second orifices. Fluid emitted from the one or more second orifices forms a fluid curtain that at least partially encircles the coating delivery region, thereby minimizing overspray emerging therefrom. The present invention also discloses a vehicle spray painting system and a method of spray painting a vehicle.
    Type: Application
    Filed: March 3, 2014
    Publication date: August 21, 2014
    Inventors: Roger GALE, Stephen GERVAIS, Paula GAULTON, Kevin HOWE, Scott JOHNSON, Carl CAVE
  • Patent number: 8273417
    Abstract: The present invention is directed to a robotic spray coating assembly and method for spraying a coating. The assembly may include a robotic arm having a remote end region and a coating head mounted on the remote end region. The coating head emits a coating material within a defined coating delivery region via at least one first orifice located in the coating delivery region, the at least one first orifice connected to a coating supply. One or more second orifices are positioned in a pattern beyond the periphery of the coating delivery region, and a fluid supply is connected to the one or more second orifices. Fluid emitted from the one or more second orifices forms a fluid curtain that at least partially encircles the coating delivery region, thereby minimizing overspray emerging therefrom. The present invention also discloses a vehicle spray painting system and a method of spray painting a vehicle.
    Type: Grant
    Filed: October 31, 2008
    Date of Patent: September 25, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventors: Roger Gale, Stephen Gervais
  • Patent number: 7942952
    Abstract: In an electrostatic precipitator for filtering particulate matter from a gas, a fan (10) draws the gas (5) through an ioniser section (7) and a collector section (6). Ioniser blades (3) with sawtooth spikes (8) create a corona discharge (4) when charged to a high voltage, so that gas-borne particles are charged when passing through the corona area. The collector section (6) consists of a set of metallic plates (1, 2) of which every other plate (1) is connected to ground, while the remaining plates (2) receive a charge by induction from the ioniser blades (3), and act as repeller plates, pushing charged particles in the gas flow (5) over to the grounded plates (1).
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: May 17, 2011
    Inventor: Roger Gale
  • Patent number: 7767005
    Abstract: An apparatus for filtering particulate matter from a gas. The apparatus includes at least one tube with a substantially axially located ionizer structure, and a fan for propelling the gas through the at least one tube. The ionizer structure includes a flat blade extending axially along at least a substantial part of the tube and having a saw tooth shape with a high number of sharp teeth placed regularly along the blade edges. The blade is twisted about its own longitudinal centerline to provide rotation for a gas stream flowing along the tube.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: August 3, 2010
    Inventor: Roger A Gale
  • Publication number: 20100098871
    Abstract: The present invention is directed to a robotic spray coating assembly and method for spraying a coating. The assembly may include a robotic arm having a remote end region and a coating head mounted on the remote end region. The coating head emits a coating material within a defined coating delivery region via at least one first orifice located in the coating delivery region, the at least one first orifice connected to a coating supply. One or more second orifices are positioned in a pattern beyond the periphery of the coating delivery region, and a fluid supply is connected to the one or more second orifices. Fluid emitted from the one or more second orifices forms a fluid curtain that at least partially encircles the coating delivery region, thereby minimizing overspray emerging therefrom. The present invention also discloses a vehicle spray painting system and a method of spray painting a vehicle.
    Type: Application
    Filed: October 31, 2008
    Publication date: April 22, 2010
    Applicant: HONDA MOTOR CO., LTD.
    Inventors: Roger Gale, Stephen Gervais
  • Patent number: 7674323
    Abstract: An apparatus for filtering particulate matter from a gas. The apparatus includes at least one tube with a substantially axially located ionizer structure, and a fan for propelling the gas through the at least one tube. The ionizer structure includes a flat blade extending axially along at least a substantial part of the tube and having a saw tooth shape with a high number of sharp teeth placed regularly along the blade edges. The blade is twisted about its own longitudinal centerline to provide rotation for a gas stream flowing along the tube.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: March 9, 2010
    Inventor: Roger A. Gale
  • Publication number: 20080307973
    Abstract: In an electrostatic precipitator for filtering particulate matter from a gas, a fan (10) draws the gas (5) through an ioniser section (7) and a collector section (6). Ioniser blades (3) with sawtooth spikes (8) create a corona discharge (4) when charged to a high voltage, so that gas-borne particles are charged when passing through the corona area. The collector section (6) consists of a set of metallic plates (1, 2) of which every other plate (1) is connected to ground, while the remaining plates (2) receive a charge by induction from the ioniser blades (3), and act as repeller plates, pushing charged particles in the gas flow (5) over to the grounded plates (1).
    Type: Application
    Filed: October 17, 2006
    Publication date: December 18, 2008
    Inventor: Roger Gale
  • Publication number: 20080295694
    Abstract: The present invention concerns an apparatus for filtering particulate matter from a gas. The apparatus comprises at least one tube with a substantially axially located ioniser structure, and a fan for propelling the gas through said at least one tube. The ioniser structure comprises a flat blade extending axially along at least a substantial part of the tube and having a saw tooth shape with a high number of sharp teeth placed regularly along the blade edges. The blade is twisted about its own longitudinal centreline in order to provide rotation for a gas stream flowing along said tube.
    Type: Application
    Filed: June 22, 2005
    Publication date: December 4, 2008
    Inventor: Roger A Gale