Patents by Inventor Roger A. Lindley

Roger A. Lindley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240176334
    Abstract: A method includes receiving, by a processing device, first trace data associated with a first processing chamber, wherein the first processing chamber satisfies one or more performance metrics. The method further includes generating target trace data based on the first trace data associated with the first processing chamber. The method further includes receiving second trace data associated with a second processing chamber, wherein the second processing chamber does not satisfy the one or more performance metrics. The method further includes generating, based on the target trace data and the second trace data, a first recommended corrective action associated with the second processing chamber, wherein the first recommended corrective action includes updating one or more equipment constants of the second processing chamber. The method further includes performing the first recommended corrective action.
    Type: Application
    Filed: November 28, 2022
    Publication date: May 30, 2024
    Inventors: Sidharth Bhatia, Roger Lindley, Upendra Ummethala, Thomas Li, Michael Howells, Steven Babayan, Mimi-Diemmy Dao
  • Publication number: 20240176312
    Abstract: A method includes providing, as input to a first trained machine learning model, trace data associated with one or more substrate processing procedures. The input further includes equipment constants associated with the one or more substrate processing procedures. The input further includes trace data of a first processing chamber. The input further includes equipment constants of the first processing chamber. The method further includes obtaining, as output from the first trained machine learning model, a recommended update to a first equipment constant of the first processing chamber. The method further includes updated the first equipment constant of the first processing chamber responsive to obtaining the output from the first trained machine learning model.
    Type: Application
    Filed: November 28, 2022
    Publication date: May 30, 2024
    Inventors: Sidharth Bhatia, Roger Lindley, Upendra Ummethala, Thomas Li, Michael Howells, Steven Babayan, Mimi-Diemmy Dao
  • Publication number: 20240176336
    Abstract: A method includes receiving, by a processing device, data indicative of performance of a plurality of process chambers. The method further includes providing the data indicative of performance of the plurality of process chambers to a model. The method further includes receiving as output from the model a first recommended equipment constant update associated with a first process chamber of the plurality of process chambers and a second recommended equipment constant update associated with a second process chamber of the plurality of process chambers. The method further includes updating a first equipment constant of the first process chamber and a second equipment constant of the second process chamber in view of the first recommended equipment constant update and the second recommended equipment constant update.
    Type: Application
    Filed: November 28, 2022
    Publication date: May 30, 2024
    Inventors: Sidharth Bhatia, Roger Lindley, Upendra Ummethala, Thomas Li, Michael Howells, Steven Babayan, Mimi-Diemmy Dao
  • Patent number: 8617351
    Abstract: A plasma reactor for processing a workpiece, includes a vacuum chamber defined by a sidewall and ceiling, and a workpiece support pedestal having a workpiece support surface in the chamber and facing the ceiling and including a cathode electrode. An RF power generator is coupled to the cathode electrode. Plasma distribution is controlled by an external annular inner electromagnet in a first plane overlying the workpiece support surface, an external annular outer electromagnet in a second plane overlying the workpiece support surface and having a greater diameter than the inner electromagnet, and an external annular bottom electromagnet in a third plane underlying the workpiece support surface. D.C. current supplies are connected to respective ones of the inner, outer and bottom electromagnets.
    Type: Grant
    Filed: January 28, 2005
    Date of Patent: December 31, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Daniel J. Hoffman, Roger A. Lindley, Michael C. Kutney, Martin J. Salinas, Hamid F. Tavassoli, Keiji Horioka, Douglas A. Buchberger, Jr.
  • Patent number: 8092605
    Abstract: A method and apparatus for confining a plasma are provided herein. In one embodiment, an apparatus for confining a plasma includes a substrate support and a magnetic field forming device for forming a magnetic field proximate a boundary between a first region disposed at least above the substrate support, where a plasma is to be formed, and a second region, where the plasma is to be selectively restricted. The magnetic field has b-field components perpendicular to a direction of desired plasma confinement that selectively restrict movement of charged species of the plasma from the first region to the second region dependent upon the process conditions used to form the plasma.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: January 10, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Masao Drexel, James A. Stinnett, Ying Rui, Ying Xiao, Roger A. Lindley, Imad Yousif
  • Patent number: 8048328
    Abstract: Methods for rotating a magnetic field in a process chamber is provided herein. In one embodiment, a method for rotating a magnetic field in a process chamber includes forming a magnetic field having a primary shape; changing the primary shape to at least two sequential transitional shapes; and changing the transitional shape to a rotated primary shape. Optionally, the magnetic field may be maintained at an approximately constant magnitude throughout each step. Optionally, a maximum of one current applied to one or more magnetic field producing coils is equal to zero or has its polarity reversed between any two adjacent steps.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: November 1, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Roger A. Lindley, Scott A. Hogenson, Daniel J. Hoffman
  • Patent number: 7972469
    Abstract: Embodiments of the present invention relate to plasma processing apparatus and methods of use thereof. In some embodiments, a plasma control magnet assembly includes a plurality of magnets arranged in a predetermined pattern that generate a magnetic field having a strength greater than 10 Gauss in a region proximate the assembly and less than 10 Gauss in a region remote from the assembly.
    Type: Grant
    Filed: April 22, 2007
    Date of Patent: July 5, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Hiroji Hanawa, Andrew Nguyen, Keiji Horioka, Kallol Bera, Kenneth S. Collins, Lawrence Wong, Martin Jeff Salinas, Roger A. Lindley, Hong S. Yang
  • Patent number: 7883633
    Abstract: Methods for rotating a magnetic field in a process chamber is provided herein. In one embodiment, a method for rotating a magnetic field in a process chamber includes forming a magnetic field having a primary shape; changing the primary shape to at least two sequential transitional shapes; and changing the transitional shape to a rotated primary shape. Optionally, the magnetic field may be maintained at an approximately constant magnitude throughout each step. Optionally, a maximum of one current applied to one or more magnetic field producing coils is equal to zero or has its polarity reversed between any two adjacent steps.
    Type: Grant
    Filed: December 18, 2006
    Date of Patent: February 8, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Roger A. Lindley, Scott A. Hogenson, Daniel J. Hoffman
  • Publication number: 20080121345
    Abstract: A method and apparatus for confining a plasma are provided herein. In one embodiment, an apparatus for confining a plasma includes a substrate support and a magnetic field forming device for forming a magnetic field proximate a boundary between a first region disposed at least above the substrate support, where a plasma is to be formed, and a second region, where the plasma is to be selectively restricted. The magnetic field has b-field components perpendicular to a direction of desired plasma confinement that selectively restrict movement of charged species of the plasma from the first region to the second region dependent upon the process conditions used to form the plasma.
    Type: Application
    Filed: November 28, 2006
    Publication date: May 29, 2008
    Applicant: Applied Materials, Inc.
    Inventors: Steven C. Shannon, Masao Drexel, James A. Stinnett, Ying Rui, Ying Xiao, Roger A. Lindley, Imad Yousif
  • Publication number: 20070113980
    Abstract: Methods for rotating a magnetic field in a process chamber is provided herein. In one embodiment, a method for rotating a magnetic field in a process chamber includes forming a magnetic field having a primary shape; changing the primary shape to at least two sequential transitional shapes; and changing the transitional shape to a rotated primary shape. Optionally, the magnetic field may be maintained at an approximately constant magnitude throughout each step. Optionally, a maximum of one current applied to one or more magnetic field producing coils is equal to zero or has its polarity reversed between any two adjacent steps.
    Type: Application
    Filed: December 18, 2006
    Publication date: May 24, 2007
    Applicant: Applied Materials, Inc.
    Inventors: Roger Lindley, Scott Hogenson, Daniel Hoffman
  • Publication number: 20070108042
    Abstract: Methods for rotating a magnetic field in a process chamber is provided herein. In one embodiment, a method for rotating a magnetic field in a process chamber includes forming a magnetic field having a primary shape; changing the primary shape to at least two sequential transitional shapes; and changing the transitional shape to a rotated primary shape. Optionally, the magnetic field may be maintained at an approximately constant magnitude throughout each step. Optionally, a maximum of one current applied to one or more magnetic field producing coils is equal to zero or has its polarity reversed between any two adjacent steps.
    Type: Application
    Filed: December 18, 2006
    Publication date: May 17, 2007
    Applicant: Applied Materials, Inc.
    Inventors: Scott Hogenson, Roger Lindley, Daniel Hoffman
  • Publication number: 20050167051
    Abstract: A plasma reactor for processing a workpiece, includes a vacuum chamber defined by a sidewall and ceiling, and a workpiece support pedestal having a workpiece support surface in the chamber and facing the ceiling and including a cathode electrode. An RF power generator is coupled to the cathode electrode. Plasma distribution is controlled by an external annular inner electromagnet in a first plane overlying the workpiece support surface, an external annular outer electromagnet in a second plane overlying the workpiece support surface and having a greater diameter than the inner electromagnet, and an external annular bottom electromagnet in a third plane underlying the workpiece support surface. D.C. current supplies are connected to respective ones of the inner, outer and bottom electromagnets.
    Type: Application
    Filed: January 28, 2005
    Publication date: August 4, 2005
    Inventors: Daniel Hoffman, Roger Lindley, Michael Kutney, Martin Salinas, Hamid Tavassoli, Keiji Horioka, Douglas Buchberger
  • Patent number: 6326307
    Abstract: A photoresist plasma pretreatment performed prior to a plasma oxide etch. The plasma pretreatment is performed with an argon plasma or a carbon tetrafluoride and trifluoromethane plasma with lower power than in the main etch or is performed with a plasma of difluoromethane or trifluoromethane and carbon monoxide but no argon diluent gas. Thereby, striations on the oxide wall are reduced.
    Type: Grant
    Filed: November 15, 1999
    Date of Patent: December 4, 2001
    Assignee: Appllied Materials, Inc.
    Inventors: Roger A. Lindley, Henry Fong, Yunsang Kim, Takehito Komatsu, Ajey M. Joshi, Bryan Y. Pu, Hongqing Shan
  • Patent number: 6113731
    Abstract: A plasma chamber having a magnet which produces a magnetic field such that, within a region parallel to and adjacent to the workpiece, the direction of the magnetic field is approximately the vector cross product of (i) the gradient of the magnitude of the magnetic field, and (ii) a vector extending perpendicularly from the workpiece surface toward the plasma. Alternatively, the plasma chamber includes a north magnetic pole and a south magnetic pole located at distinct azimuths around the periphery of the workpiece. The azimuth of the south magnetic pole relative to the north magnetic pole is clockwise around the central axis, and each magnetic pole faces a direction which is more toward than away from a central axis of the workpiece area. An additional aspect of the invention is a plasma chamber having a rotating magnetic field produced by electromagnets spaced around the periphery of the workpiece which receive successive fixed amounts of electrical current during successive time intervals.
    Type: Grant
    Filed: January 2, 1997
    Date of Patent: September 5, 2000
    Assignee: Applied Materials, Inc.
    Inventors: Hongching Shan, Roger Lindley, Claes Bjorkman, Xue Yu Qian, Richard Plavidal, Bryan Pu, Ji Ding, Zongyu Li, Kuang-Han Ke, Michael Welch
  • Patent number: 5989349
    Abstract: A diagnostic pedestal assembly for measuring ion current and DC bias voltage within a high-power plasma reaction chamber of a semiconductor wafer processing system. The diagnostic pedestal assembly contains an aperture located in a surface of the pedestal and a probe element that is supported within the aperture.
    Type: Grant
    Filed: June 24, 1997
    Date of Patent: November 23, 1999
    Assignee: Applied Materials, Inc.
    Inventors: Kuang-Han Ke, Roger A. Lindley, Hongching Shan, Richard R. Mett